HAE150
HAE150 SERIES
HALF-BRICK DC-DC CONVERTER
2:1 WIDE INPUT RANGE
UP TO 196Watts
FEATURES
•
NO MINIMUM LOAD REQUIRED
•
2250VDC INPUT TO OUTPUT BASIC INSULATION
•
SAFETY MEETS UL60950-1, EN60950-1, & IEC60950-1
•
CE MARKED
•
COMPLIANT TO RoHS II & REACH
APPLICATIONS
•
WIRELESS NETWORK
•
TELECOM/DATACOM
•
INDUSTRY CONTROL SYSTEM
•
DISTRIBUTED POWER ARCHITECTURES
•
SEMICONDUCTOR EQUIPMENT
2250VDC
ISOLATION
REMOTE
CONTROL
UVP
OCP
SCP
OVP
OTP
otherwise noted
SYNC
Model
Number
HAE150-12S3P3
HAE150-12S05
HAE150-12S12
HAE150-12S15
HAE150-12S24
HAE150-12S28
HAE150-12S48
HAE150-24S3P3
HAE150-24S05
HAE150-24S12
HAE150-24S15
HAE150-24S24
HAE150-24S28
HAE150-24S48
HAE150-48S3P3
HAE150-48S05
HAE150-48S12
HAE150-48S15
HAE150-48S24
HAE150-48S28
HAE150-48S48
HAE150-48S53
Input Range
VDC
9 ~ 22
9 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
8.5 ~ 22
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
16.5 ~ 36
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
33 ~ 75
Output Voltage
VDC
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
3.3
5
12
15
24
28
48
53
Output Current
@Full Load
A
40
28
12
9.5
6
5
3
40
30
13
10
6.5
5.5
3.3
45
34
16
13
8
7
4
3.7
Input Current
@ No Load
mA
30
50
50
80
60
60
80
20
30
35
35
35
50
50
20
20
25
25
25
25
25
25
Efficiency
%
88
90
91
91
90
91
90
90
91
92
92
93
93
92
91
92
92
93
92
92
92
92
PART NUMBER STRUCTURE
HAE150 - 48
Series Name
S
05 -
P
Ctrl and
Pin Options
Y
SYNC pin
Option
C
TH
Input
Output
Output
Voltage Quantity Voltage
(VDC)
(VDC)
12:8.5~22 S:Single 3P3:3.3
9~22
05:5
24:16.5~36
12:12
48:33~75
15:15
24:24
28:28
48:48
53:53
CASE pin Through hole
Option
type
(1)
:Negative
logic,
:NC
:NC
:
Thread
0.200" pin length
Y:SYNC
pin
C:CASE
pin
TH:
No thread
L:Negative
logic,
0.145" pin length
P:Positive
logic,
0.200" pin length
S:Positive
logic,
0.145"pin length
:
No Heat-sink
Heat-sink type:
HS:
Height H=0.45” vertical fin,
7G-0021A-F
HS1:
Height H=0.24” horizontal fin,
7G-0022A-F
HS2:
Height H=0.24” vertical fin,
7G-0023A-F
HS3:
Height H=0.45” horizontal fin,
7G-0024A-F
Terminal block type
(2)
:
T:
Wall mounted
TF:
Wall mounted with EMC filter
(3)
TF1:
Wall mounted with EMC filter
(3)
can be connected to PE
(1) The module can’t equip Heat-sink with TH option.
(2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length.
(3) EMI filter meet EN55022 Class A.
1
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℃
TECHNICAL SPECIFICATION
All specifications are typical at nominal input, full load and 25
Maximum
Capacitor Load
µF
121000
56000
10000
6300
2500
1700
620
121000
60000
10800
6600
2700
1900
680
136000
68000
13300
8600
3300
2500
830
690
HS
Assembly Option
2014/04/30
HAE150
INPUT SPECIFICATIONS
Parameter
Operating input voltage range
Conditions
12Vin(nom)
24Vin(nom)
48Vin(nom)
12Vin(nom)
24Vin(nom)
48Vin(nom)
12Vin(nom)
24Vin(nom)
48Vin(nom)
Power up
Remote ON/OFF
12Vin(nom)
24Vin(nom)
48Vin(nom)
Negative logic
DC-DC ON
(Standard)
DC-DC OFF
Positive logic
DC-DC ON
(Option)
DC-DC OFF
Input current of Ctrl pin
Remote off input current
3.3 & 5Vout
Others
Min.
9
8.5
16.5
33
Typ.
12
12
24
48
Max.
22
22
36
75
9
18
34
8.1
16.3
32.5
Unit
VDC
Start up voltage
VDC
Shutdown voltage
7.3
15.5
31.6
75
75
VDC
ms
Start up time
Input surge voltage
Constant resistive load
1 second, max.
Input filter
(1)
Remote ON/OFF
Referred to –Vin pin
Sync pin signal
(2)
30
50
100
Pi type
Short or 0 ~ 1.2VDC
Open or 3 ~ 12 VDC
Open or 3 ~ 12 VDC
Short or 0 ~ 1.2VDC
-0.5
1
3
-0.3
5.6
mA
mA
VDC
OUTPUT SPECIFICATIONS
Parameter
Voltage accuracy
Line regulation
Load regulation
Voltage adjustability
Remote sense
Conditions
Low Line to High Line at Full Load
No Load to Full Load
Maximum output deviation is inclusive of remote sense
% of Vout(nom)
If remote sense is not being used, Sense pins should be connected to
corresponding polarity OUTPUT pins.
Measured by 20MHz bandwidth
With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout
With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout
With a 4.7µF/50V X7R MLCC
24Vout, 28Vout
With a 2.2µF/100V X7R MLCC
48Vout, 53Vout
25% load step change
% of Vout(nom); Hiccup mode
% of Iout rated; Hiccup mode
Min.
-1.0
-0.1
-0.1
-20
Typ.
Max.
+1.0
+0.1
+0.1
+10
10
Unit
%
%
%
%
%
Ripple and noise
75
100
200
300
-0.02
mVp-p
GENERAL SPECIFICATIONS
Parameter
Isolation voltage
Isolation resistance
Isolation capacitance
Switching frequency
Safety approvals
1 minute (Basic insulation)
500VDC
Conditions
Input to Output
Input (Output) to Case
Min.
2250
1600
1
225
Typ.
Max.
Unit
VDC
250
Case material
Base material
Potting material
Weight
MTBF
MIL-HDBK-217F, Full load
G
2500
pF
275
kHz
UL60950-1
EN60950-1
IEC60950-1
Metal
FR4 PCB
Silicone (UL94 V-0)
105g (3.70oz)
3.818×10
5
hrs
2
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2014/04/30
℃
Temperature coefficient
Transient response recovery time
Over voltage protection
Over load protection
Short circuit protection
+0.02
%/
200
250
µs
115
130
%
120
150
%
Continuous, automatics recovery
HAE150
ENVIRONMENTAL SPECIFICATIONS
Parameter
Operating case temperature
Over temperature protection
Storage temperature range
Thermal impedance
(3)
Conditions
Min.
-40
-40
-55
Typ.
+120
Max.
+115
+105
+125
Unit
Thermal shock
Vibration
Relative humidity
MIL-STD-810F
MIL-STD-810F
5% to 95% RH
EMC SPECIFICATIONS
Parameter
EMI
(4)
Conditions
EN55022
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Air ±8kV and Contact ±6kV
20V/m
±2kV
EN55024 ±2kV
10Vr.m.s
Level
Class A
Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
ESD
Radiated immunity
Fast transient
(5)
Surge
(5)
Conducted immunity
Note:
Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor.
Recommended Nippon Chemi-con KY series, 100µF/100V.
2. (1)Multiple HAE150 series module can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to
ensure the ground potential differences between modules are minimized.
(2)In this configuration all of the modules will be synchronized to the highest frequency module.
(3)Up to three modules can be synchronized using this technique.
(4)More relevant information in datasheet.
3. (1)Thermal test condition with vertical direction by natural convection (20LFM).
(2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U).
(3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide.
4. The HAE150 series standard module meets EN55022 Class A and Class B with external components.
5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel.
6. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI.
7. For further information, please contact with P-DUKE.
CAUTION:
This power module is not internally fused. An input line fuse must always be used.
1.
CHARACTERISTIC CURVE
120
100
OUTPUT POWER(%)
OUTPUT POWER(%)
80
60
40
20
0
-40
DC/DC module only
100LFM
200LFM
300LFM
400LFM
500LFM
Mount on 2U iron base-plate
(dimension 19” X 3.5” X 0.063”)
Natural convection (20LFM)
Terminal block
Natural convection (20LFM)
120
100
80
60
40
20
0
100
120
-40
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
120
100
OUTPUT POWER(%)
80
60
40
20
0
100
120
-40
Natural convection (20LFM)
100LFM
200LFM
300LFM
400LFM
500LFM
-20
HAE150-48S05 Derating Curve
96
90
EFFICIENCY(%)
EFFICIENCY(%)
96
90
84
78
72
66
60
HAE150-48S05 Derating Curve
With 0.24” Height Heat-sink
HAE150-48S05 Derating Curve
With 0.45” Height Heat-sink
84
78
72
66
60
33
Iout= 100% F.L
Iout= 50% F.L
Iout= 25% F.L
Vin= 33V
Vin= 48V
Vin= 75V
36
40
44
48 52
56 60
INPUT VOLTAGE(V)
64
68
72
75
10
20
30
40
50
60
70
% of FULL LOAD
80
90
100
HAE150-48S05 Efficiency vs. Input Voltage
HAE150-48S05 Efficiency vs. Output Load
3
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℃
℃
0
20
40
60
80
AMBIENT TEMPERATURE,TA( )
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA( )
-20
0
20
40
60
80
AMBIENT TEMPERATURE,TA( )
100
2014/04/30
℃
Terminal block type
Others
Vertical direction by natural convection (20LFM)
Module without assembly option
Only mount on the iron base-plate
Heat-sink type with 0.24" Height
Heat-sink type with 0.45" Height
6.1
2.8
5.1
4.6
℃
℃
℃
/W
120
℃
：
HAE150
MECHANICAL DRAWING
PIN CONNECTION
PIN
DEFINE
1
-Vin
2
Case (option)
3
Ctrl
4
+Vin
5
-Vout
6
-Sense
7
Trim
8
+Sense
9
+Vout
10
Sync (option)
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin pitch tolerance ±0.01 (0.25)
4. Pin dimension tolerance ±0.004(0.1)
5. Mounting screws should always be used.
6. The screw locked torque:
MAX 5.0kgf-cm(0.49N-m)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the
method shown below.
(
100
+ ∆
%
)
−
(
100
+
2
∆
%
)
k
Ω
V
R
U
=
OUT
1 . 225
∆
%
∆
%
100
R
D
=
−
2
k
Ω
∆
%
HEAT-SINK TYPE OPTIONS
Vertical Fin Orientation, Suffix:-HS, -HS2
Horizontal Fin Orientation, Suffix:-HS1, -HS3
HS:
Height H=0.45” vertical fin,
7G-0021A-F
HS1:
Height H=0.24” horizontal fin,
7G-0022A-F
HS2:
Height H=0.24” vertical fin,
7G-0023A-F
HS3:
Height H=0.45” horizontal fin,
7G-0024A-F
1. All dimensions in inch (mm)
2. Tolerance :x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
TERMINAL BLOCK TYPE OPTION
Wall mounted, Suffix: -T
Wall mounted with EMC Filter, Suffix: -TF
Wall mounted with EMC Filter, Suffix: -TF1
(Can be connected to PE
)
Terminal block type
Weight
Dimensions
Through hole (W×L)
For further information, please contact with P-DUKE.
-T
-TF
-TF1
235g (8.29oz)
280g (9.88oz)
287g (10.12oz)
3.35 x 2.40 x 1.27 inch (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm)
2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm)
4
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ψ
ψ
2014/04/30
