HG Series
HyperGrip
®
- Push/Pull
Plastic Circular Connectors
• For medical and other high reliability applications
• Customer-keyable (6 positions)
• 12 (HG2), 19 (HG3), 33 (HG4), or 80 (HG6)
contact positions
• Other contact configurations available upon request
• 1 Amp per contact
• Color coding
• Overmoldable plug design
• Front or rear panel mount receptacle design
• High-end engineering plastic components meet medical
sterilizing and cleaning requirements
• Crimp and solder cup contact terminations available
(printed circuit tails available on panel mount receptacle)
• Sealing option: IP67 (temporary immersion) when mated
• Meets fingerproofing requirements of UL544
and IEC60601
HG2
A
B
C
D
E
F
G
H
J
K
Ø1.014
[25.76]
1.220
[30.98]
Ø0.866
[22.00]
0.272
[6.91]
1.637
[41.59]
3.265
[82.93]
Ø0.502
[12.75]
Ø0.656
[16.66]
2.700
[68.56]
3.724
[94.60]
HG3
Ø1.172
[29.77]
1.137
[28.87]
Ø1.007
[25.59]
0.272
[6.91]
1.637
[41.59]
3.500
[88.88]
Ø0.650
[16.50]
Ø0.800
[20.36]
2.890
[73.47]
3.880
[98.45]
HG4
Ø1.250
[31.77]
1.137
[28.87]
Ø1.090
[27.80]
0.272
[6.91]
1.637
[41.59]
3.500
[88.88]
Ø0.710
[18.15]
Ø0.880
[22.47]
2.890
[73.47]
3.880
[98.45]
“P” Plug
“E” Receptacle
Plug/Receptacle Mated with Strain Relief
Dimensions are in inches [mm]
www.hypertronics.com
2 / 27
HG Series
“C” Cable Receptacle
HG2 Only
Plug/Cable Receptacle Mated
HG2 Only
HG6
A
B
C
D
E
F
G
H
J
K
Ø2.026
[51.45]
1.452
[36.87]
Ø1.789
[45.45]
0.669
[17.00]
2.224
[56.50]
4.950
[125.72]
Ø1.452
[36.88]
Ø1.467
[37.00]
4.371
[111.02]
5.265
[133.72]
HG6 Only
NOTE:
HG6 drawings are reduced to 50 percent and show optional strain relief.
Dimensions are in inches [mm]
2 / 28
www.hypertronics.com
HG Series
General Specifications - HyperGrip
Contact Diameter
Current Rating
Contact Resistance
Contact Extraction Force Each
Contact Life Cycles
Plug Cycle Life
Breakdown Voltage Between Contacts
Dielectric Withstanding Voltage
Contact
Material and Plating
0.016 [0.40]
1 Amp
< 8 milliohms
0.5 – 1.6 oz.
Up to 100,000
Up to 20,000
> 1000V
> 750V
Sockets:
Beryllium copper wires and brass body components
50µin gold over nickel on wires, gold flash over nickel
on termination
Pins:
Brass
50µin gold over nickel
> 5 x 10
4
megohms at 500 VDC
-40º C to 125º C
Up to 185º C processing
Steam autoclave, Gamma, ETO
Insulation Resistance
Temperature Rating
Polyetherimide, LCP, Silicone
Sterilization
Front Mounting
Installation
Rear Mounting
Installation
Dimensions are in inches [mm]
www.hypertronics.com
2 / 29
HG Series
Ordering Information
HG
HyperGrip
Plastic Circular
2
P
4
3
G
G
12
04
M
R
H
Plating
Size
Type
Size: (2), (3), (4), (6)
P = Plug
E = Receptacle/panel
C = Receptacle/cable
(C available on HG2 only)
1 = Sealed
4 = Unsealed
0 = No strain relief
3 = 3.00 - 4.50mm cable dia. range (HG2 only - optional)
4 = 4.50 - 6.50mm cable dia. range (HG2 only - standard)
5 = 7.00 - 9.00mm cable dia. range (HG3 only)
6 = 9.00 - 11.00mm cable dia. range (HG4 only)
H = Pins: 50µin gold on
contact surfaces, gold flash
on terminations
AH = Sockets: 50µin gold
on contact surfaces, gold
flash on terminations
(Omit for no contacts)
Termination
S = Solder cup (optional)
Sealing
Option
Strain
Relief Size
Options
R = Crimp (standard)
D = Straight dip printed circuit (optional)
Panel receptacle only
(Omit for no contacts)
Contact
Gender
F = Female sockets
(standard receptacle)
M = Male pins (standard plug)
N = No contacts
Outer
Shell Color
G = LT gray
Color
Coding
G = LT Gray (standard)
D = Blue
M* = Brown
R = Red
V = Green
B* = Black
Y = Yellow
W* = White
N
1
= No color code
Size
Contact
Diameter
Positions
HG2
0.40mm
12
HG3
0.40mm
19
HG4
0.40mm
33
HG6
0.40mm
80
* Color is special order only.
Available Contacts
Female Receptacle - Standard
Crimp Socket (standard)
Solder Cup Socket (optional)
Printed Circuit Terminal Socket (optional)
Wire Gauge
(AWG)
Accessories
Crimp Tool
Positioner
Insertion Tool
Receptacle Insulator Extraction Tool
Part Numbers
AFM8 or M22520/2-01
T2030
T1916
T2057 (HG2)
T2085-20 (HG3)
T2085-34 (HG4)
T2085-85 (HG6)
26 – 28
26 Max.
N/A
Male Plug - Standard
Crimp Pin (standard)
Solder Cup Pin (optional)
26 – 28
26 Max.
Male Receptacle - Special Order Only
Crimp Pin
Solder Cup Pin
Printed Circuit Terminal Pin
26 – 28
26 Max.
N/A
Female Plug - Special Order Only
Crimp Pin
Solder Cup Pin
26 – 28
26 Max.
NOTE:
1) If N applies: Plug and cable receptacle - specify no strain relief.
Panel receptacle - specify unsealed (no panel color code).
Dimensions are in inches [mm]
2 / 30
www.hypertronics.com
HG Series
Keying Position A
(Receptacle Wiring End)
Keying Position B
(Receptacle Wiring End)
HG2
HG3
HG4
HG6
NOTE:
6 different keying positions possible - A through F.
Dimensions are in inches [mm]
www.hypertronics.com
2 / 31
