HERMETIC FEEDTHROUGH FOR SPACE OR INDUSTRIAL
VACUUM APPLICATIONS
Positronic Industries
www.connectpositronic.com
H
IVAC
®
HIVAC
®
Series Connectors are feedthroughs equipped
with D-Subminiature Adapter Connectors for SPACE or
INDUSTRIAL vacuum applications.
The HIVAC
®
Connector configuration requires three
separate units to function properly. The center unit is the
feedthrough. This feedthrough requires two adapter units,
one for the atmospheric side and one for the vacuum side.
Both sides of the feedthrough contain four threaded
mounting holes and an o-ring groove. These redundant
features allow either side of the connector to be mounted
towards the vacuum, giving the customer the ultimate in
flexibility.
The feedthrough has always Female/Female contacts.
The contact type of Adapter Connector is always as male
next to the feedthrough and the other sides are according
to the Customer request, Male/Male or Male/Female for the
normal density, and for the high density it is systematically
Male/Female.
A feedthrough has 5 types of insulators: 37 or 50 contacts
for normal D and 44, 62 and 104 contacts for high D.
An Adapter Connector allows several combinations with a
feedthrough.
The advantage of this system is that it allows the user the flexibility
to purchase a single feedthrough and use it with a variety of
adapters.
HIVAC
®
series connectors utilize precision machined contacts for
strength and durability. The female contact features a rugged
"Closed Entry" design having a brass shroud. The materials and
finishes, as well as the technical characteristics of the HIVAC
®
series connectors, conform to MIL-DTL-24308, Goddard and
SPACE-D32 specifications.
All HIVAC
®
Series connectors are 100 % leak tested after
fabrication.
MATERIALS AND FINISHES
Insulator:
Glass-filled DAP per ASTM-D-5948 or
polyester
glass-filled
per
MIL-M-24519, UL94V0, ASTM E-595,
NASA-RP-1124.
Contacts:
Precision machined high tensile copper
alloy with brass shrouds.
Contact plating:
0,000050 inch (1,25 microns) gold over
copper plate.
Brass with 0,000050 inch (1,25 microns)
Shells:
gold over copper plate or stainless steel.
Housing:
Aluminium alloy, golden brown conversion
coating.
O-ring:
Viton (fluorocarbone). Other material per
request.
ELECTRICAL CHARACTERISTICS AT SEA LEVEL
Contact current rating:
7,5 A nominal, size 20
5 A nominal, size 22
Initial Contact Resistance:
0.008 ohms maximum
Proof Voltage:
1000 V r.m.s.
Insulator Resistance :
5 G ohms
Clearance and Creepage
0.039 inch (1,0 mm) minimum
Distance:
Working Voltage:
300 V r.m.s.
Residual Magnetism for
Space Flight Versions:
20 Gamma maximum.
MECHANICAL CHARACTERISTICS :
Fixed Contacts:
Size 20 Contact: 0,040 inch (1,02mm) diameter.
Female contact: Closed entry design with brass
shroud.
Size 22 Contact: 0,030 inch (0,76mm) diameter.
Female Contact: Closed entry design with brass
shroud.
Male to female
9 lbs. (40 N)
Male shells may be dimpled for EMI/ESD ground
paths.
Trapezoidally shaped shells
500 operations, minimum, per IEC 512-5
Contact Adapter:
Contact Retention
in insert:
Shells:
Polarization:
Mechanical Operations:
CLIMATIC CHARACTERISTICS
Temperature Range:
-40 to +125° The temperature range can
C.
be expended under certain conditions.
Consult the factory.
Helium Leak Rate < 5-10
-9
mbar.l/s under a vacuum of 1.5x10
-2
mbar
Outgassing
: Total Mass Loss
– TML < 1 %
Collected Volatile Condensable Materials –
CVCM < 0,1 %
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HERMETIC FEEDTHROUGH FOR SPACE OR INDUSTRIAL
VACUUM APPLICATIONS
Positronic Industries
www.connectpositronic.com
HIVAC
®
FEEDTHROUGH DIMENSIONS
HIVAC
®
ADAPTER DIMENSIONS
All dimensions are in mm.
All dimensions are subject to change.
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HERMETIC FEEDTHROUGH FOR SPACE OR INDUSTRIAL
VACUUM APPLICATIONS
Positronic Industries
www.connectpositronic.com
HIVAC
®
FEEDTHROUGH PANEL CUTOUT INFORMATION
HIVAC
®
FEEDTHROUGH AND HIVAC ADAPTER MOUNTING
Mounting marks must
be aligned
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All dimensions are in mm.
All dimensions are subject to change.
HERMETIC FEEDTHROUGH FOR SPACE OR INDUSTRIAL
VACUUM APPLICATIONS
Positronic Industries
www.connectpositronic.com
ORDERING INFORMATION – CODE NUMBERING SYSTEMS
FEEDTHROUGH PART-NUMBERS
STEP
1
HIVAC
2
37
3
.0
STEP 4 – SPECIAL OPTIONS
Consult Sales Department
-
4
STEP 1 – BASIC SERIES
HIVAC FEEDTHROUGH
Normal density
37-50
High density
44-62-104
STEP 3 – TYPE OF CONTACTS LAYOUTS
0 : Normal density
1 : High density
STEP 2 – CONNECTOR VARIANTS
ADAPTER PART-NUMBERS
STEP
1
HIVAC
2
37
3
25
4
M
5
G
STEP 6 – SPECIAL OPTIONS
Consult Sales Department
-
6
STEP 1 – BASIC SERIES
HIVAC ADAPTER
Normal density
37-50
High density
44-62-104
STEP 2 – HIVAC FEED-THROUGH
STEP 5 – TYPE OF APPLICATIONS
G : Gold for Space version
D : Gold and Dimpled for Space Version
S : Stainless-steel for Space version
Residual magnetism from 20 to 2000 Gamma
STEP 3 – HIVAC ADAPTER CONTACT
VARIANTS
Normal density with 37 variant
9-2X9-15-25-37
Normal density with 50 variant
9-2X9-15-25-50
High density with 44 variant
15-26-44
High density with 62 variant
62
High density with 104 variant
78-104
STEP 4 – ADAPTER GENDER
M : Male contact
F
: Female contact
MM-FF : Use only with 37.2X9 and 50.2X9 Hivac Adapter
MF
: Use only with 37.2X9 Hivac Adapter
For normal density : 2 Male Hivac Adapters or 1 Male Hivac Adapter
with 1 Female Hivac Adapter
For high density : 1 Male Hivac Adapter with 1 Female Hivac Adapter
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