1000-6000 Watts
HPS10/12/15 Series
Electrical Specs
Input
Input voltage
Frequency
Inrush current
Efficiency
Power factor
Turn-on time
85-264 VAC*
47-440 Hz
40 A peak max.
85% typ @ full case load 230 VAC
0.99 typical meets EN61000-3-2
AC on 1.5 sec. typical, Inhibit /
Enable 100 ms typical
CISPR 22 EN55022 Level “B”
2 mA max @ 264 VAC @ 60Hz
(per module)
CISPR 22 EN55022 Level “B”
20 ms minimum
(independent of input VAC)
>5 ms early warning min. before
outputs lose regulation; Full cycle
ride thru (50 Hz)
Meets EN61000-3-2
Meets EN60950
Special Features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Integrated OR-ing diode
Remote Sense on Bulk output
Overload protection on all outputs
Active Inrush limiting
PFC to 0.99 typical EN61000-3-2
CISPR22, EN55022 Curve B
conducted/radiated EMI
EN61000 immunity standards
Optional 48 W fan voltage (12 V or 24 V)
Standard 5 V at 5 A standby voltage (3.3V option)
No minimum load
Overvoltage protection
Input OK signal and indicator LED
Inhibit/Enable
Remote Margin/Voltage Programming
Optional current monitor
Optional AC Line discrimination
Output Good signal and indicator LED
Temp good signal and indicator LED
Optional single wire digital temp monitor
2
Optional module I C interface
Optional Rack µController
Hot Plug
N+1 Redundant Standard
Optional fan fail signal
Module present signal
Optional short circut latch
EMI filter standard
Leakage current standard
Radiated EMI
Holdup time
AC OK
Harmonic distortion
Isolation
* see modules table on the next page
Output
Margining
Overall reg
Ripple
Dynamic response
Recovery time
Overcurrent protection
Short circuit protection
Overvoltage protection
Reverse voltage
protection
Thermal protection
Remote sense
Single wire parallel
DC OK
Minimum load
Standby voltage
Global Inhibit/Enable
±5% of nominal
1%
1% of Vout Pk-Pk limited to 20 MHz
2% with 25% load step
To within 1% in <300 µsec
105-120% of rated output current
Protected for continuous short
circuit. Recovery is automatic upon
removal of short
105-120% . Recycle AC input voltage
to reset OVP circuit
100% of rated output current
Main and Aux disabled when internal
temp exceeds safe operating range.
Up to 0.5 V total drop
Current share to within 10% of total
rated current
±5% of nominal
Not required
5 VDC @5A max. present whenever
AC input is applied (3.3 V @ 5A
optional)
Logic “0” standard logic “1” optional
Environmental & Safety
Operating temperature: -10°C to +50°C ambient,
derate output @ 2.5% per degree from 50°C to 70°C
Shock/Vibration: Mil-Hdbk 810E
Humidity: 95% non-condensing
Storage temperature: -40°C to +85°C
Temperature coefficient: 0.02% per °C
Cooling: Internal DC fan
MTBF (Calculated): 200 KHrs; 25°C, 200 VAC input,
nominal O/P voltage, full load
Safety:
UL / CSA
UL60950 3
rd
Ed and CSA C22.2 60950
TUV
EN60950
CB
Certificate and report
CE
Mark
152
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600
Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
rev 08.25.04
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
I monitor
N =
None
A
= Current monitor
Watts
Input
voltage
Module ID
Code
Q
R
S
W
X
Y
Volts
24.0
28.0
30.0
48.0
54.0
60.0
1000
1250
1500
Power
10
= 1000 W
12
= 1250 W
15
= 1500 W
85-264 90-264 180-264
HPS10
Output
Amps
41.7
35.7
33.3
20.8
18.5
16.7
HPS12
HPS15
Redundancy
N
= None
R
= Or-ing diode
Special Options
& Modifications
Contact Astec.
Output Output
Amps Amps
52.1
62.5
44.6
53.6
41.7
50.0
26.0
31.3
23.1
27.8
20.8
25.0
HPS
Output Voltage
Q
= 24 V
R
= 28 V
S
= 30 V
W
= 48 V
X
= 54 V
Y
= 60 V
Z
=
Consult factory
-
-
Auxiliary Fan
Voltage
N
= None
3
= 12 V @ 4 A
5
= 24 V @ 2 A
-
XXX
Module
Code
HPS10
HPS12
HPS15
Max. Size
(H x W x L)
5.04" x 3.83" x 12.5"
5.04" x 3.83" x 12.5"
5.04" x 3.83" x 12.5"
Max. Module Max. Number Unit
Power
per Rack
Weight (lbs)
1000 W
1250 W
1500 W
4
4
4
10.5
10.5
10.5
Standard Options
000
= No options
001
= 3.3 Standby
002
= Short circuit latch-off
004
= Enable “0”
008
= (Inhibit/enable), DC OK “1”
016
= Fan fail signal (optional)
2
032
= I C interface
064
= AC line descriminator
128
= Temp OK “0”
256
= Module present “0”
Note: for combinations of options simply
add option codes together.
Watts
Input
voltage
Module Used
Rack ID
Code
Q
R
S
W
X
Y
Volts
24.0
28.0
30.0
48.0
54.0
60.0
4000
5000
6000
Size
3
= 3U
85-264
HPS10
HPR3
Output
Amps
166.7
142.9
133.3
83.3
74.1
66.7
100-264
HPS12
HPR3
Output
Amps
208.3
178.6
166.7
104.2
92.6
83.3
180-264
HPS15
HPR3
Output
Amps
250.0
214.3
200.0
125.0
111.1
100.0
Special Options
& Modifications
Contact Astec.
HPR
-
-
XXX
Standard Options
00
= No options
01
= computer option
HPR3 Module Blank Panel:
Astec P/N 73-536-026
HPR3 Logic Blank Panel:
Astec P/N 73-536-027
Unit
Weight
16.4 lbs
Notes:
1. Specifications subject to change without notice
2. All dimentions are in inches (mm), toleance is ± .02”
3. Specifications are at factory settings
4. Warranty: 1 Yr
5. For combinations of options simply add option codes
together.
System
Code
HPR3
Max. Size
(H x W x L)
5.22" x 19.0" x 14.0"
Max. System
Power
6000 W
Module
Standard
Distribution
Size
(4 ea) HPS10/12/15 3U
www.astecpower.com
153
HPS Series
DRAWINGS
A
: AC Input Connector
Positronics PLB3W3M1060
AC Pin: MC612N-228.2
Ground Pin: MC612N
HPS 10/12/15 Module
A
AC Input Pinouts
J1-L
LINE
J1-N
NEUTRAL
J1-G
GROUND
Mating Connector:
Positronics PLB3W3FXXXX
B
: DC Output Connector
Positronics PCIH38M400A1
Mating Connector
Positronics PCIH38FXXXX or
Elcon 226-0005-00100
DC Output Pinouts
P1-1
V OUT
P1-2
V OUT
P1-3
V OUT
P1-4
V OUT
P1-5
V OUT
P1-6
V OUT
P1-7
V OUT RTN
P1-8
V OUT RTN
P1-9
V OUT RTN
P1-10 V OUT RTN
P1-11 V OUT RTN
P1-12 V OUT RTN
P1-13 CHASSIS GND
P1-14 CHASSIS GND
P1-15 5VDC
P1-16 5VDC
P1-17 5VDC RTN
P1-18 5VDC RTN
P1-19 DATA
P1-20 DATA GND
P1-21 V OUT SENSE
P1-22 V OUT SENSE RTN
P1-23 MARGIN PROGRAM
P1-24 MARGIN HI
P1-25 SWP
P1-26 ISO ENA/DCOK/
TEMP OK/FAN FAIL RTN
P1-27 ISO DCOK
P1-28 ISO EN/INH
P1-29 ISO TEMP OK
P1-30 OPAMP/SYNC/FAN FAIL SIGNAL
P1-31 I MONITOR
P1-32 I MONITOR RTN
P1-33 N/C
P1-34 ACOK COLLECTOR
P1-35 ACOK EMITTER
P1-36 V AUX RTN
P1-37 V AUX
P1-38 V ANODE (MAIN O/P)
B
154
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600
Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
HPR3 Rack
AC Cord: Qualtek Electronics or
Equivalent
Part Number: 227003-01
AWG: 12
Rating(A): 20A
Cord Type: SJT
NEMA Plug Type: 5-20P
IEC Connector Type: C-19
J20
J21
J22
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155
HPR3 -00 Pin Assignments
0
J21 Control Connector for PS1 & PS2 (Slot 1 & 2)
PS1
Pin No.
J21-1
J21-2
J21-3
J21-4
J21-5
J21-6
J21-7
J21-8
J21-9
J21-20
J21-21
J21-22
J21-23
J21-24
J21-25
J21-26
J21-27
J21-28
Function
+V Anode ( module present )
AC OK collector
I monitor return
Op amp / Sync / Fan Fail Signal
Enable / Inhibit (isolated)
Enable / DC OK / Temp OK / Fan Fail RTN
Margin Program
+ Sense Vout
N/C
AC ok emitter
Ext bias
I monitor
Temp OK
DC OK (isolated)
Margin high
- Sense Vout
N/C
N/C
J20 Control Connector for PS3 & PS4 (Slot 3 & 4)
PS3
Pin No.
J20-1
J20-2
J20-3
J20-4
J20-5
J20-6
J20-7
J20-8
J20-9
J20-20
J20-21
J20-22
J20-23
J20-24
J20-25
J20-26
J20-27
J20-28
PS4
Pin No.
J20-10
J20-11
J20-12
J20-13
J20-14
J20-15
J20-16
J20-17
J20-18
J20-19
J20-29
J20-30
J20-31
J20-32
J20-33
J20-34
J20-35
J20-36
J20-37
Function
+V Anode ( module present )
AC OK collector
I monitor return
Op amp / Sync / Fan Fail Signal
Enable / Inhibit (isolated)
Enable / DC OK/ Temp OK / Fan Fail RTN
Margin Program
+ Sense Vout
N/C
AC ok emitter
Ext bias
I monitor
Temp OK
DC OK (isolated)
Margin high
- Sense Vout
N/C
N/C
PS2
Pin No.
J21-10
J21-11
J21-12
J21-13
J21-14
J21-15
J21-16
J21-17
J21-18
J21-19
J21-29
J21-30
J21-31
J21-32
J21-33
J21-34
J21-35
J21-36
J21-37
Function
+V Anode ( module present )
AC OK collector
I monitor return
Op amp / Sync / Fan Fail Signal
Enable / Inhibit (isolated)
Enable / DC OK / Temp OK / Fan Fail RTN
Margin Program
+ Sense Vout
N/C
N/C
AC OK emitter
Ext bias
I monitor
Temp OK
DC OK (isolated)
Margin high
- Sense Vout
N/C
N/C
Function
+V anode ( module present )
AC OK collector
I monitor return
Op amp / Sync / Fan Fail Signal
Enable / Inhibit (isolated)
Enable / DC OK / Temp OK / Fan Fail RTN
Margin Program
+ Sense Vout
N/C
N/C
AC OK emitter
Ext bias
I monitor
Temp OK
DC OK (isolated)
Margin high
- Sense Vout
N/C
N/C
J22 Sense Connector
Pin No.
J22-1
J22-2
J22-3
J22-4
J22-5
J22-6
J22-7
J22-8
J22-9
Function
-Sense Vout
N/C
Enable / Inhibit gnd
N/C
N/C
SWP
+Sense Vout
Enable / Inhibit
N/C
156
Technical Support: (888) 41-ASTEC or (407) 241-2752
Americas: (760) 930-4600
Europe (UK) 44 (1384) 842-211
Asia (HK) 852-2437-9662
