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HS45 Incremental Optical Encoder

Mechanical Specifications

Shaft Bore:

1.750” max

Allowable Misalignment:

Axial: ±0.030 (with R2),

±0.050 (with R1), Radial: 0.005 T.I.R.

Bore Runout:

0.002” T.I.R.

Running Torque at 25° C:

Dual seals (SS) = 30 in-oz (max); Single

seal (BS) = 18 in-oz (max)

Bearings:

52100 dual preloaded bearings

Shaft Material:

Stainless Steel

Bearing Housing:

Die cast aluminum with protective finish

Cover:

Die cast aluminum with protective finish

Bearing Life:

5 X 10

revs

Maximum RPM:

5,000 RPM (see Frequency Response, below)

Moment of Inertia:

0.063 oz-in-sec

max

Weight:

Approximately 2.3 lbs single output, 2.6 lbs dual output

Electrical Specifications

The HS45 is a large bore, heavy duty, rugged

encoder designed to operate in very demand-

ing environments. It is available in both single

and dual output versions as shown above.

These encoders use a preloaded bearing set for

mechanical stability and a long service life.

The dual output version has redundant electronics

internal to the encoder simplifying signal distribution to multiple controllers.

The HS45 Incremental Encoder is available with the following certifications:

EN 55011 and EN 61000-6-2

U.S. Standards Class I, Group A,B,C & D;

Class II Group E, F & G

CENELEC EEX ia IIC T4

Canadian Standards

Class I, Zone 0, Group IIC

The HS45 Dual Output Encoder

Code:

Incremental

Output Format:

Incremental output format, 2 channels with comple-

ments, in quadrature, 1/2 cycle index gated with negative B channel

Cycles per Shaft Turn:

Up to 8192

Supply Voltage:

5–28 VDC ( ± 5%)

Current Requirements:

100 mA (typical) per side

+ output load, 250 mA (max)

Voltage/Output:

(see note 5)

28V/V: Line Driver, 5–28 VDC in,Vout = Vin

28V/5: Line Driver, 5–28 VDC in, Vout = 5 VDC

28V/OC: Open Collector, 5–28 VDC in, OCout

Protection Level:

Reverse, overvoltage and output short circuit (see note 5)

Frequency Response:

150kHz

Output Terminations:

see Table 1

Environmental Specifications

Enclosure Rating:

IP65 (NEMA 4 & 13)

Temperature:

Operating 0º to 70ºC standard, -40º to 85º C optional,

storage -40 to 90° C

Shock:

50 g’s for 11 msec

Vibration:

10–2000 Hz @ 20 g’s

Humidity:

98% RH non-condensing

NOTES & TABLES:

All notes and tables referred to in the text can be

found on the back page.

HS45 Incremental Ordering Options

HS45

TYPE:

Hollow Shaft

45 = 4.5”

Encoder Diameter

HOuSING

CONFIG:

F = Standard

BORE SIzE:

30mm = 1.18”

175 = 1.750”

TETHER:

162 = 1.625”

Blank = None

125 = 1.250”

150 = 1.50” R1 = Tether Block

and Pin

Bores <1.750”

R2 = Tether Arm

are insulated

FoR ASSiSTANCe CAll

800-350-2727

Use this diagram, working from left to right to construct your model number (example:

HS45F-175-R2-SS-8192-ABZC-28V/V-SM18).

All notes and tables referred to can be found on the back of this page.

CYCLES

PER TuRN:

60, 500, 720,

1000, 1024, 2048,

2500, 8192

SHAFT SEAL

CONFIGuRATION:

SS = Through, standard

BS = Blind, option

VOLTAGE/OuTPuT:

28V/V = 5–28Vin/out

28V/5 = 5–28Vin/5Vout

28V/OC = 5–28Vin/OCout

CHANNELS:

ABZC

TERMINATION:

S = Single Termination

D = Dual Termination

CONNECTOR:

M18 = 10 PIN connector

Tel: 805-968-0782 /800-350-2727 | Fax: 805-968-3154 / 800-960-2726

7230 Hollister Ave., Goleta, CA 93117-2807 |

www.beisensors.com

Specification No. 02095-001 Rev.08-11

These commodities, technology or software if exported from the United States must be in accordance with the Bureau of Industry, and Security, Export Administration regulations. Diversion contrary to U.S law is prohibited.

HS45 Incremental Optical Encoder

0.84 [21.4]

MS3102R18-1P

CONNECTOR

0.98 [24.9]

(3)#10-32UNF-2Bx0.25 [9.6]

MIN. THREAD DEPTH

ON Ø 4.00 B.C.

Dimensions

MS Connector Termination

MS3102R18-1P

CONNECTOR

0.98

(R3.33

[R84.6])

Figure 1

Output Waveform

Ø 4.68 [Ø 118.9]

3.25 [82.6]

2.88

CONNECTOR POSITION

[72.5]

CONNECTOR POSITION

FOR

MAX

SINGLE OUTPUT

Ø3.15

[80.0]

FOR SINGLE OUTPUT

MODEL (SM18)

#10-32x .32 (3)

#10-32x .32

ON A Ø4.00 B.C. (3)

ON A Ø4.00 B.C.

(R2.70

[68])

0.86

3.25

(R3.22)

0.98 [24.9]

CONNECTOR POSITIONS

FORCONNECTOR POSITIONS

DUAL OUTPUT

FOR DUAL

(SLOT

MODEL (DM18)OUTPUT

BLOK )

MODEL (DM18)

OUTPUT 1

OUTPUT WAVEFORMS

1 CYCLE

OUTPUT WAVEFORMS

1/4 CYCLE

1 CYCLE

1/4 CYCLE

Ø3.15

Ø2.75

(MAX)

(SLOT

0.84 [21.4]

(SLOT

BLOK)

MS3102R18-1P

CONNECTOR

(3)#10-32UNF-2Bx0.25 [9.6]

MIN. THREAD DEPTH

ON Ø 4.00 B.C.

0.35 [8.9]

Ø4.68

1.74 [44.2]

Ø1.75 MAX

(Ø1.625 MAX

W/ISOLATION

SLEEVE)

(R3.33

[R84.6])

CCW

Ø 4.68 [Ø 118.9]

(2.25)

CONNECTOR

POSITION FOR

DUAL OUTPUT

MODEL

LO HI

3.25 [82.6]

(R2.70

[68])

2.88

[72.5]

MAX

OUTPUT 2

Notes

CCW Rotation Viewing Face

1.74

Ø3.15

[80.0]

(R2.70)

0.38

(SLOT BLOK )

(3.01)

Ø 0.56

MaxiMuM bore penetration on blind shaft

thru

2.00”

CONNECTOR

POSITION FOR

DUAL OUTPUT

MODEL

Notes:

1. BEINotes: 924-01094-XXX

Part #:

2. BEI1. BEI PartHS45F-XXX-XX-XX-XXX-XXXX-XXXX-XM18

Model #: #: 924-01094-XXX

2. BEI Model #: HS45F-XXX-XX-XX-XXX-XXXX-XXXX-XM18

0.35 [8.9]

Shiping Instruction:

Pack Shiping Instruction:

tether and tether mounting screws (not shown) separately in same box as encoder.

1.74

Pack tether and tether mounting screws (not shown) separately in same box as encoder.

[44.2]

R1 Tether Block and Pin

R2 Tether Arm (Fits Ø 7.25 [184] B.C.)

Dims in [ ] are millimeters and tolerances are: .x = ± .25 .xx = ± .127 .xxx = ± .063

Ø 0.56 thru

R4.5

1.01

SLOT BLOK

GAP

(0.1)

Ø 0.22

thru 12

places

3.63±0.03

DOWEL PIN

Table 1: Incremental Output Terminations

Ø .375

2.93

GAP

(0.1)

SLOT BLOK

Ø 0.22

thru 12

places

Ø 3.17 thru

Table 1

Incremental Output Terminations

M18 CONNECTOR

CHANNEL

Ø .375

2.93

Ø 3.17 thru

DOWEL PIN

4.68

M14 CONNECTOR

M16 CONNECTOR

CHANNELS DESIGNATED IN MODEL NO.

ABZ

ABC

—

+V (SUPPLY VOLTAGE)

—

The connector style will determine pinouts. For example, an encoder with ABC channels

an M18 con-

and

0 V (CIRCUIT COMMON)

nector uses the table to the right.

CASE GROUND

Table 1: Incremental Output Terminations

(CG) (except H20)

The connector style will determine pinouts. For example, an encoder with

ABC channels and an M18 connector uses the table to the right.

The connector style will

DA 15P

determine pinouts.

CHANNELS DESIGNATED IN MODEL NO.

For example, an encoder with

WIRE COLOR

(22AWG)

ABC channels and an

CONNECTOR

M18 connector uses the table to the right.

ABZ

ABC

ABZC

YEL

M14 CONNECTOR

M16 CONNECTOR

CHANNELS DESIGNATED IN MODEL NO.

BLUE

ABZ

ABC

ORN

—

W-Yel

—

W-Blu

11 C

—

W-Orn

12 D

—

+V (SUPPLY VOLTAGE)

RED

6 E

+V (SUPPLY VOLTAGE)

—

BLK

1 F

0 V (CIRCUIT COMMON)

GRN

9 G

CASE GROUND (CG) (except H20) H20)

CASE GROUND (CG) (except

WHITE

SHIELD DRAIN (Shielded Cable Only)

WIRE COLOR

DA 15P

CHANNELS DESIGNATED IN MODEL NO.

M12 CONNECTOR

(22AWG)

CONNECTOR

ABZ

ABC

ABZC

L 25, E25

CHANNEL

Table

YEL

Disc Resolutions for Incremental Encoder Models H25, H38, H40,

BLUE

Resolutions highlighted with

are available as standard

Model

—

EXPRESS ENCODERS

that ship in

to three days.

H25

one

ORN

Tel: 805-968-0782 /800-350-2727

—

1, 2, 3, 5, W-Yel 10, 13, 16, 20, 24, 25, 26, 30, 32, 33, 34, 36, 37, 40, 45, 48, 50, 51, 56*, 60, 64, 66, 72, 75, 80, 86, 88, 90, 100, 102, 120, 122,

6, 7, 8,

Fax: 805-968-3154 / 800-960-2726

W-Blu

—

125, 127, 128, 132, 144, 148, 150, 158, 160, 175, 176, 180, 187, 192, 200, 202, 204*, 217, 220, 240, 250, 254, 255, 256,E

264*,

—

7230 Hollister Ave., Goleta, CA 93117-2807

274, 280, 283,

W-Orn

—

F 502, 508, 512, 522,

288, 292, 300, 312, 320, 321, 325, 360, 366, 372, 375, 377, 380, 381, 384, 385, 393, 400, 430, 432, 450, 462, 480, 490, 500

www.beisensors.com

RED

+V (SUPPLY VOLTAGE)

530, 550, 560*, 576, 598, 600, 604, 625, 628, 635, 638, 640, 660, 672, 676, 680, 687, 690, 700, 720, 725, 735, 740, 744, 748,750, 762, 768, 780, 785,

BLK

0 V (CIRCUIT COMMON)

GRN850, 864, 878, 888, 9 912, 914, 938, 942, CASE GROUND 1016,(except1030, 1035, 1036, 1040, 1054, 1056, 1074, 1076, 1080,

800, 812, 825,

900,

955, 960, 1000, (CG) 1024, H20)

WHITE

SHIELD DRAIN (Shielded Cable Only)

1088, 1100, 1101, 1125, 1136, 1200, 1237, 1250, 1257, 1270, 1280, 1300 1314, 1332, 1333, 1390, 1400, 1414, 1427, 1440, 1484, 1500, 1562,

1570, 1596, 1600, 1650, 1666, 1718, 1745, 1774, 1800, 1840*, 1850, 1855, 1875, 1894, 1920, 1952, 1968, 1979,1995, 2000, 2048, 2080,

M18 CONNECTOR

M12 CONNECTOR

CHANNEL

—

Mounting is usually done either using the D-style square flange mount, E- or G-style

servo mounts, or one of the standard face mounts, F1 for example. Consult factory for

1.01

additional face mount options.

R4.5

2.The

shaft seal is recommended in virtually all installations. The most common excep-

tions are applications requiring a very low starting torque or those requiring operation

at both high temperature and high speed.

Non-standard index widths and multiple indices are available by special order.

Consult factory.

Complementary outputs are recommended for use with line driver type (source/

sink) outputs. When used with differential receivers, this combination provides a high

degree of

3.63±0.03

noise immunity.

5. Output IC’s:

Output IC’s are available as either Line Driver (LD) or NPN Open

Collector (OC) types. Open Collectors require pull-up resistors, resulting in higher out-

put source impedance (sink impedance is similar to that of line drivers). In general,

use of a Line Driver style output is recommended. Line Drivers source or sink current

and their lower impedance mean better noise immunity and faster switching times.

Warning:

Do not connect any line driver outputs directly to circuit common/OV,

which may damage the driver. Unused outputs should be isolated and left floating.

Our applications specialists would be pleased to discuss your system requirements

and the compatibility of your receiving electronics with Line Driver type outputs.

28V/V:

Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28

VDC +/- 5% standard (Note: V

out

= V

). This driver is TTL compatible when used

with 5 volt supply. Supply lines are protected against overvoltage to 60 volts and

reverse

Ø 4.68

Outputs are short circuit protected for one minute. Supply current is

voltage.

120 mA typical (plus load current). This is the recommended replacement for 3904R

and 7406R open collector outputs with internal pullup resistors. It is also a direct

replacement for any 4469, 88C30, 8830 or 26LS31 line driver

28V/5:

Multi-voltage Line Driver (7272*): 100 mA source/sink. Input voltage 5 to 28 VDC

+/- 5% standard, internally regulated with 5V (TTL compatible) logic out. Supply lines are

protected against overvoltage to 60 volts and reverse voltage. Outputs are short circuit

protected for one minute. Supply current is 90 mA typical (plus load current).

15V/V:

Multi-voltage Line Driver (4469*): 100 mA source/sink. Input voltage 5 to 15

VDC +/- 5% standard (Note: V

out

= V

). TTL compatible when used with 5 volt sup-

ply. Supply lines are protected against overvoltage to 60 volts and reverse voltage.

Outputs are short circuit protected for one minute. Supply current is 90 mA typical

(plus load current). This is a direct replacement for the 4469 Line Driver.

28V/OC:

NPN Open Collector (3904*, 7273*). Current sink of 80 mA max. Current

sourced by external pull- up resistor. Output can be pulled up to voltage other than

supply voltage (30 V max). Input voltage 5 to 28 VDC

/- 5% standard. Supply cur-

rent is 120 mA typical. This replaces prior IC’s with designations of 3904, 7406,

3302, 681 and 689.

5V/OCR, 15V/OCR, 24V/OCR:

Open Collector (3904R*,

7406R*, 7273R*): Current sink of 70 mA max. Includes internal pull-ups sized at

approximately 100 ohms/volt. Max current source is 10 mA. Supply current is 100

mA typical, 120 mA with internal pull-ups. The 5V/OCR, 15V/OCR and 24V/OCR are

often replaced by the 28V/V in system upgrades.

3904, 3904R, 4469, 5V/V, 5V/OC, 5V/OCR, 9V/OC:

Intrinsically safe line driver

and open collector outputs. These drivers are specific to intrinsically safe encoders,

and are installed per the appropriate control drawings listed in Table 2.1 on page 48.

Special –S at the end of the model number is used to define a variety of non-

standard features such as special shaft lengths, voltage options, or special testing.

Please consult the factory to discuss your special requirements.

Higher frequency response may be available. Please consult with the factory.

Extended temperature ratings are available in the following ranges:

-40 to 70°C, -40 to 85°C, –20 to 105°C and –40 to 105°C depending on the

particular model. Some models can operate down to -55°C. Extended temperature

ranges can affect other performance factors. Consult with factory for more specific

information.

Mating straight plug receptacles may be ordered from the factory:

For M12 use MS3116F12-10S, For M14 use MS3106F14S-6S

For M14/19 use MS3116J14-19S, For M16 use MS3106F16S-1S

For M18 use MS3106F18-1S, For M20 use MS3106F20-29S

* Products manufactured prior to April 2007 used the line driver IC number instead of voltage output in model number.

Notes and Tables

Notes and Tab