Connectivity Solutions for
Industrial Automation
Table of Contents
Introduction
Cordsets
M8 Connectors
M12 Connectors
MINI 7/8” Connectors
Ethernet Connectors (RJ45 and M12 to RJ45)
M23 Connectors
Distribution Boxes
M12 I/O Connectors
Thermoplastic Housings
Die-Cast Housings
Stainless Steel Housings
3
6
7
9
10
11
12
13
14
15
M8 I/O Connectors
Thermoplastic Housings
Connectors
Field Attachable
M8, M12, MINI 7/8”
17
18
Receptacle
M8, M12, MINI 7/8”
Splitters
19
Request free samples at www.alphawire.com/sample
Connecting Productivity
Alpha Wire now makes it easier to achieve reliable,
high-performance industrial connectivity. Alpha Connect
provides an end-to-end solution for connecting sensors and
actuators on the factory floor. Alpha Connect ensures
safe and reliable communication in industrial environments
to decrease downtime and increase productivity.
•
Passive distribution boxes
with up to twelve M8 or
eight M12 ports
•
Two-way splitters
•
Cordsets with M8, M12, M23,
MINI, RJ45 connectors
•
Receptacle connectors
•
Field attachable connectors
Easy to Use
Distribution boxes mount
conveniently at the machine,
simplifying wiring and saving
space. Boxes are available with or
without LED indicators. To speed
maintenance and repairs, LEDs
simplify troubleshooting to find
errors and system malfunctions.
The compact distribution boxes
save you space in several ways.
They consolidate and simplify
wiring from sensors/actuators to
the controller. They also eliminate
the need for additional enclosures.
Some modules support two I/O
channels per port so that an 8-port
box can handle 16 signals.
Rugged overmolded cordsets,
available with connectors on one
or both ends, provide a plug and
play solution in seven standard
lengths to allow shorter installation
times. Our field attachable
connectors include either solder
cups or screw termination for
easy field installation to decrease
human error.
Easy to Get
With a large in-stock inventory,
we make it easy to get the
products you need fast.
Mechanically and
Environmentally Rugged
Alpha Connect products are
designed for the factory floor, with
industrial temperature ranges, IP67
sealing, and resistance to vibration,
shock, and other hazards. Because
the Alpha Connect system offers
environmental sealing, the need for
additional enclosures is eliminated.
Stainless Steel for Food and
Beverage Applications
Stainless-steel models combine
IP69K protection and washdown
capabilities with additional
protection against corrosion
and aggressive chemical and
cleaning agents.
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
3
Alpha Connect . . . At a Glance
Flexible Cordsets
Configurations
Connectors:
Terminated one or
both ends
M8:
3 and 4 conductors
M12:
3, 4, 5, 8, and 12 conductors
M12 D Code:
2 pairs, Ethernet
M12 to RJ45 Ethernet:
4 pairs
M23:
12 and 19 conductors
MINI 7/8”:
3, 4, and 5 conductors
RJ45 Ethernet:
2 pairs, shielded
or unshielded
Cables
mPPE Insulation, ZH-PUR Jacket,
22 AWG (AWM 21959)
SR-PVC Insulation, -40°C
Premium PVC Jacket,
18 AWG
(AWM 2661)
SR-PVC Insulation, TPE Jacket,
18 AWG (PLTC, AWM 20327)
SR-PVC Insulation, PVC Jacket,
24 AWG
PVC/Nylon Insulation, TPE
Jacket,
16 AWG (TC-ER)
PO Insulation, TPE Jacket,
Cat 5e
24 AWG (CMR, CMG)
PP Insulation, ZH-PUR Jacket,
24 AWG (AWM 20549/21198)
Passive Distribution
Boxes
Materials
Housing:
Die-cast zinc, TPU or
stainless steel
Contacts:
Copper alloy, plated
gold over nickel
Environmental
Temperature Range:
Up to +80°C
Sealing:
IP67/IP69K
Electrical
Nominal Current at +40°C:
1.5 A to 4 A per port and up to
12 A per module
Nominal Voltage:
10 to 30 VDC
Configurations
M8:
4, 6, 8, 10, or 12 ports
M12:
4, 6, 8 ports
Channels per Port:
1 or 2
LEDs per Port:
With or without
Cabled:
with 5 m or 10 m homerun
cable for direct attachment to
controller or similar device
Connectorized:
with M12 or
M23 connector integrated in
housing to accept Alpha Wire
cable or cordsets
4
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
Cordset Part Numbering System
J W 03 0 0 107
CONNECTOR TYPE, END 1
0
Unterminated / Cut End
A
M12 Female
D
M12 Male
E
M23 Female
F
M23 Male
G
M8 Female
H
M8 Male
J
MINI Female, 7/8” External Thread
K
MINI Female, 7/8”
L
MINI Male, 7/8”
P
MINI Male, 7/8” Internal Thread
Q
RJ45
CONNECTOR STYLE, END 1
0
Unterminated / Cut End
R
Straight
W
Right Angle (90°)
C
Receptacle
NUMBER OF POLES
3, 4, 5, 8
CONNECTOR TYPE, END 2
0
Unterminated / Cut End
A
M12 Female
D
M12 Male
E
M23 Female
F
M23 Male
G
M8 Female
H
M8 Male
J
MINI Female, 7/8” External Thread
K
MINI Female, 7/8”
L
MINI Male, 7/8”
P
MINI Male, 7/8” Internal Thread
Q
RJ45
CONNECTOR STYLE, END 2
0
Unterminated / Cut End
R
Straight
W
Right Angle (90°)
C
Receptacle
CABLE TYPE
(Unshielded unless noted)
mPPE Insulation, ZH-PUR Jacket, 22 AWG
(AWM 21959)
100
3 Conductor
101
4 Conductor
102
5 Conductor
123
8 Conductor
SR-PVC Insulation, -40°C PVC Jacket, 22 AWG
(AWM 2661)
103
8 Conductor, 24 AWG
104
3 Conductor
105
4 Conductor
106
5 Conductor
SR-PVC Insulation, TPE Jacket, 18 AWG
(PLTC, AWM 20327)
107
3 Conductor
108
4 Conductor
109
5 Conductor
112
8 Conductor, 22 AWG
PVC/Nylon Insulation, TPE Jacket, 16 AWG
(TC-ER)
113
3 Conductor, 16 AWG
114
4 Conductor, 16 AWG
115
5 Conductor
PO Insulation, TPE Jacket, 24 AWG
(CMR, CMG)
117
4 Conductor
118
4 Conductor, Foil/Braid Shield
PP Insulation, ZH-PUR Jacket, 24 AWG
(AWM 20549/21198)
124
8 Conductor
125
12 Conductor
126
12 Conductor, Composite
127
19 Conductor, Composite
SR-PVC Insulation, PVC Jacket, 24 AWG
128
8 Conductor, Foil/Braid Shield
Alpha Wire | www.alphawire.com | 1-800-52 ALPHA
Specifications subject to change. For complete specifications and availability, visit www.alphawire.com.
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