DC-DC Converters
MI-J00
10 to 50 Watts
Features & Benefits
•
Inputs:
28V
DC
per MIL-STD-704D/E/F
155V
DC
per MIL-STD-1399A
270V
DC
per MIL-STD-704D/E/F
•
Single output: 2 – 48V
DC
•
Up to 23W/in
3
•
MIL-STD-810 environments
•
Up to 90% efficiency
•
Remote sense
•
Current limit
•
ZCS power architecture
•
Low noise FM control
•
Size: 2.28” x 2.4” x 0.5”
(57,9 x 61,0 x 12,7mm)
Packaging Options
Standard:
Slotted baseplate
SlimMod: Flangeless baseplate, option suffix: - S
Example:
MI - JXX - XX
- S
FinMod: Finned heat sink, option suffix:
- F1, -F2, -F3 and - F4
Examples:
MI - JXX - XX
-F1,
0.25” fins, longitudinal
MI - JXX - XX
-F2,
0.50” fins, longitudinal
MI - JXX - XX
-F3,
0.25” fins, transverse
MI - JXX - XX
-F4,
0.50” fins, transverse
Converter Selection Chart
Product Highlights
The MI-J00 family of DC-DC converters is
designed for applications utilizing distributed
power architectures. Based on Vicor’s VI-200
/ VI-J00 family of zero-current switching,
component-level DC-DC converters, the MI-J00
family offers exceptional performance in terms
of power density, efficiency, noise, ease of use,
and reliability.
The MI-J00 family meets the steady-state input
voltage requirements of MIL-STD-704D/E/F for
the 28V
DC
(MI-J2X) and 270V
DC
input (MI-J6X).
The 155V
DC
input (MI-J5X) meets MIL-STD-1399A.
When used with the MI-IAM input attenuator
module, the 28V or 270V input MI-J00 converter
meets the transient and spike requirements of
MIL-STD-704, MIL STD-1275, and DO-160. Please
refer to the MI-IAM data sheet for details.
The output voltage can be externally trimmed
or programmed from 50% to 110% of nominal
output. Current limiting, remote sense, and an
inhibit pin all combine to offer a high degree of
protection, versatility, and reliability for
power systems.
Fully encapsulated in Vicor’s industry standard
package, the MI-J00 family meets MIL-STD-810
environmental testing requirements for humidity,
fungus, salt-fog, explosive atmosphere,
acceleration, vibration, and shock.
MI-J00 DC-DC Converters
Page 1 of 7
MI-J
Nominal
2
= 28V
Semi-custom modules available, consult factory.
Input Voltage
Range
18 – 50V
[b]
Transient
[a]
60V
230V
[c]
Notes
28V
DC
input per MIL-STD 704D/E/F
155V
DC
input per MIL-STD-1399A
270V
DC
input per MIL-STD-704D/E/F
5
= 155V
6
= 270V
7
= 165V
[a]
[b]
100 – 210V
125 – 400V
100 – 310V
475V
n/a
Transient voltage for 1 second.
16V operation at 75% load.
[c]
These units rated at 75% load from 125 – 150V : MI-J6Z-xY, MI-J6Y-xY, MI-J60-xY
IN
Output Voltage
Z
= 2.0V
Y
= 3.3V
0
= 5.0V
X
= 5.2V
W
= 5.5V
V
= 5.8V
T
= 6.5V
R
= 7.5V
M
= 10V
1
= 12V
P
= 13.8V
2
= 15V
N
= 18.5V
3
= 24V
L
= 28V
J
= 36V
K
= 40V
4
= 48V
Product Grade Temperatures (°C)
Operating
I
= –40 to +100
M
= –55 to +100
Storage
I
= –55 to +125
M
= –65 to +125
Output Power/Current V
OUT
≥5V
A
= 10W
Z
= 25W
Y
= 50W
<5V
A
= —
Z
= 5A
Y
= 10A
Rev 1.4
06/2017
vicorpower.com
800 927.9474
MI-J00
Converter Specifications
(Typical at T
BP
=25°C, nominal line and 75% load, unless otherwise specified)
Input Specifications
Parameter
Inrush charge
Input reflected
ripple current – pp
Min
Typ
60 x 10
-6
10%
30+20 Log
Input ripple rejection
20+20 Log
No load power dissipation
Max
100 x 10
-6
Units
Coulombs
I
IN
IN
Test Conditions
Nominal line
Nominal line, full load
120Hz, nominal line
2400Hz, nominal line
(
VV
)
OUT
IN
dB
dB
2
Watts
(
VV
)
OUT
1.35
Output Characteristics
Parameter
Setpoint accuracy
Load/line regulation
Output temperature drift
Long term drift
Output ripple – pp
Trim range
[a]
Min
Typ
0.5
0.05
0.2
0.01
0.02
100
1.0
Max
1
0.2
0.5
0.02
Units
%V
NOM
%V
NOM
%V
NOM
% / °C
%/1K hours
Test Conditions
LL to HL, 10% to Full Load
LL to HL, No Load to 10%
Over rated temperature
150
1.5
110
mV
%V
NOM
%V
NOM
Volts
Whichever is greater
20MHz bandwidth
50
0.5
105
105
Total remote
sense compensation
Current limit
Short circuit current
[a]
125
130
%I
NOM
%I
NOM
Automatic restart
10V to 15V outputs, standard trim range ±10%. Consult factory for wider trim range.
Note:
The permissible load current must never be exceeded during normal, abnormal or test conditions. For additional output related application information,
please refer to output connections on page 5.
Control Pin Specifications
Parameter
Gate out impedance
Gate in impedance
Gate in high threshold
Gate in low threshold
Gate in low current
0.65
6
Min
Typ
50
1000
6
Max
Units
Ω
Ω
Volts
Volts
mA
Use open collector
Test Conditions
MI-J00 DC-DC Converters
Page 2 of 7
Rev 1.4
06/2017
vicorpower.com
800 927.9474
MI-J00
Converter Specifications (Cont.)
(Typical at T
BP
=25°C, nominal line and 75% load, unless otherwise specified)
Dielectric Withstand Characteristics
Parameter
Input to output
Output to baseplate
Input to baseplate
Input to output capacitance
Min
3,000
500
1,500
50
75
Typ
Max
Units
V
RMS
V
RMS
V
RMS
pF
Test Conditions
Baseplate earthed
Thermal Characteristics
Parameter
Efficiency
Baseplate to sink
Min
Typ
80 – 90%
0.14
°C/Watt
With thermal pads
Max
Units
Test Conditions
Enviornmental – MIL-STD-810D
Parameter
Altitude - method 500.2
Humidity - method 507.2
Acceleration - method 513.3
Vibration - method 514.3
Shock - method 516.3
Min
70,000
88/240
9
20
40
Typ
Max
Units
feet
%/hours
g
g
g
Test Conditions
Procedure II
Procedure I, cycle 1
Procedure II
Procedure I, category 6
Procedure I
Reliability – MIL-HDBK-217F (MI-J2L-MY)
Parameter
25°C Ground Benign: G.B.
50°C Naval Sheltered: N.S.
65°C Airborne Inhabited
Cargo: A.I.C.
Min
Typ
3,732
672
526
Max
Units
1,000 hours
1,000 hours
1,000 hours
Test Conditions
Mechanical Specifications
Parameter
Weight
Min
3.5
101
Typ
3.7
107
Max
3.8
109
Units
Ounces
Grams
Test Conditions
MI-J00 DC-DC Converters
Page 3 of 7
Rev 1.4
06/2017
vicorpower.com
800 927.9474
MI-J00
Converter Specifications (Cont.)
Product Grade Specifications
Parameter
Storage temperature
Operating temperature (baseplate)
Power cycling burn-in
Temperature cycled with power off
17°C per minute rate of change
Test data supplied at these temperatures
[a]
Warranty
Environmental compliance
Derating
[a]
I-Grade
-55°C to +125°C
-40°C to +100°C
12 hours, 29 cycles
12 cycles
-65°C to +100°C
-40°C, +80°C
2 years
MIL-STD-810
NAVMAT P-4855-1A
M-Grade
-65°C to +125°C
-55°C to +100°C
96 hours, 213 cycles
12 cycles
-65°C to +100°C
-55°C, +80°C
2 years
MIL-STD-810
NAVMAT P-4855-1A
Test data available for review or download from vicorpower.com
Maximum Capacitance, Rated Output Voltage <5V
Rated V
OUT
(V)
2 to <3
3 to <5
I
OUT
Rating (A)
≤10
≤10
C
MAX
(µF)
1500
1000
I
OUT
Rating (A)
>10 to 20
>10 to 20
C
MAX
(µF)
5000
5000
Maximum Capacitance, Rated Output Voltage
≥5V
Rated V
OUT
(V)
5 to <7.5
7.5 to <10
10 to <28
>28
P
OUT
Rating (W)
≤50
≤50
≤50
≤50
C
MAX
(µF)
1000
400
400
150
P
OUT
Rating (W)
>50 to 100
>50 to 100
>50 to 100
>50 to 100
C
MAX
(µF)
1500
700
500
250
Enviornmental Qualifications
Parameter
Altitude
Explosive Atmosphere
Qualification
MIL-STD-810D, Method 500.2, Procedure III, explosive decompression (40K ft.).
MIL-STD-810D, Method 500.2, Procedure II, 40,000ft., 1000 – 1500ft./ min. to 70,000ft., unit functioning
MIL-STD-810C, Method 511.1, Procedure I
MIL-STD-810D, Method 514.3, Procedure I, category 6, helicopter, 20g
Vibration
MIL-STD-810D, Method 514.3 random: 10 – 300Hz @ 0.02g
2
/Hz, 2000Hz @ 0.002g
2
/ Hz, 3.9 total Grms
3 hrs/axis. Sine: 30Hz @ 20g, 60Hz @ 10g, 90Hz @ 6.6g, 120Hz @ 5.0g, 16.0 total Grms, 3 axes
MIL-STD-810E, Method 514.4, Table 514.4-VII, ±6db/octave, 7.7Grms, 1hr/axis
MIL-STD-810D, Method 516.3, Procedure I, functional shock, 40g
Shock
MIL-STD-202F, Method 213B, 18 pulses, 60g, 9ms
MIL-STD-202F, Method 213B, 75g, 11ms saw tooth shock
MIL-STD-202F, Method 207A, 3 impacts / axis, 1, 3, 5 feet
Acceleration
Humidity
Solder Test
Fungus
Salt-Fog
MIL-STD-810D, Method 513.3, Procedure II Operational test, 9g for 1 minute along 3 mutually perpendicular axes
MIL-STD-810D, Method 507.2, Procedure I, cycle I, 240hrs, 88% relative humidity
MIL-STD-202, Method 208, 8hr. aging
MIL-STD-810C, Method 508.1
MIL-STD-810C, Method 509.1
MI-J00 DC-DC Converters
Page 4 of 7
Rev 1.4
06/2017
vicorpower.com
800 927.9474
MI-J00
Basic Module Operation
F1
C3
C1a
+IN
–IN
C1b
Zero Current
Switching
Converter
C2a
+OUT
–OUT
C2b
C3 (µF) =
400
V
IN
Minimum
Figure 1 — Basic module operation requires fusing, grounding, bypassing capacitors.* See
Design Guide & Applications Manual.
Output Connections and Considerations
The permissible load current
[e]
must never be exceeded during
normal, abnormal or test conditions. Converters subject to
dynamic loading exceeding 25% of rated current must be
reviewed by Vicor Applications Engineering to ensure that the
converter will operate properly.
Under dynamic load, light load, or no load conditions, the
converter may emit audible noise. Converters that utilize remote
sense may require compensation circuitry to offset the phase
lag caused by the external output leads and load impedance.
Remote Sense leads must be protected for conditions such as
lead reversal, noise pickup, open circuit, or excessive output lead
resistance between the sense point and the converters output
terminals. For applications that may draw more than the rated
current, a fast acting electronic circuit breaker must be utilized
to protect the converter. Under no circumstance should the
rated current be exceeded. Utilizing or testing of current limit or
short circuit current will damage the converter. Ensure that the
total output capacitance connected to the converter does not
exceed the limits on Page 4.
Storage
Vicor products, when not installed in customer units, should
be stored in ESD safe packaging in accordance with
ANSI/ESD S20.20, “Protection of Electrical and Electronic
Parts, Assemblies and Equipment” and should be maintained
in a temperature controlled factory/warehouse environment
not exposed to outside elements controlled between the
temperature ranges of 15ºC and 38ºC. Humidity shall not be
condensing, no minimum humidity when stored in an ESD
compliant package.
[e]
Permissible load current:
Nominal Power Rating
Nominal V
OUT
MI-J00 DC-DC Converters
Page 5 of 7
Rev 1.4
06/2017
vicorpower.com
800 927.9474