MI-ComPAC™
DC-DC Switchers
50 – 300 Watts; 1 – 3 Outputs
Features & Benefits
•
Inputs 28 and 270V
DC
•
Transient protection: 28V
DC
designed
to meet MIL-STD-704A-F,
MIL-STD-1275A/B/D and DO-160E
•
One, two or three outputs
•
Outputs: 2 – 48V
DC
•
Up to 5W/in
3
•
High efficiency
•
Remote sense
•
ZCS power architecture
•
Low noise FM control
•
MIL-STD-461C/D/E EMI compliance
Configuration Chart
Configuration
Single Output
MI-LC
MI-MC
MI-NC
A
FF A
F A
Output Power
Number of
Modules
Dimensions
–
–
–
F
F
A
A
50 – 100W
150 – 200W
300W
1
2
3
Dual Output
MI-PC
MI-QC
A
FF A
F A
A
FF A
F A
F A
8.6 x 2.5 x 0.99in
[218,4 x 63,5 x 25,2mm]
8.6 x 4.9 x 0.99in
[218,4 x 124,5 x 25,2mm]
8.6 x 7.3 x 0.99in
[218,4 x 185,4 x 25,2mm]
8.6 x 4.9 x 0.99in
[218,4 x 124,5 x 25,2mm]
8.6 x 7.3 x 0.99in
[218,4 x 185,4 x 25,2mm]
8.6 x 7.3 x 0.99in
[218,4 x 185,4 x 25,2mm]
–
–
F
A
F F A
A F
A
100 – 200W
200 – 300W
2
3
A
FF F A A
F A
A
FF F A A
F A
Triple Output
MI-RC
–
A A
F F F A
150 – 300W
3
Product Description
The MI-ComPAC is a complete single,
dual, or triple output DC-DC power supply
that delivers up to 300W from inputs
of 28 or 270V
DC
.
The MI-ComPAC meets the conducted
emissions and conducted susceptibility
specifications of MIL-STD-461C/D/E and
designed to meet the input transient,
surge, and spike protection to the
most severe levels of MIL-STD-1275,
F
MIL-STD-704 and DO-160E.
Over/undervoltage lockout provides an
additional safeguard against potentially
damaging line conditions. The MI-ComPAC
also features a master disable.
A F A
A
FF F F A
Input
A
Voltage
Output Voltage
Transient
(1s)
60
475
Z
= 2V
[b]
1
= 12V
P
= 13.8V
2
= 15V
N
= 18.5V
3
= 24V
L
= 28V
J
= 36V
K
= 40V
4
= 48V
F
Nominal
2
= 28V
6
= 270V
A
Input Range Brownout
Full Power Voltage
[a]
18 – 50V
125 – 400V
16
N/A
F
A
Y
=
3.3V
[b]
5V
[b]
0
=
X
= 5.2V
W
= 5.5V
V
= 5.8V
T
=
R
=
6.5V
[c]
7.5V
[c]
Product Grade Case Temps. ºC
Grade
Operating
–40 to +85
–55 to +85
Storage
–55 to +100
–65 to +100
A
I
=
M
=
M
= 10V
Output Power / Current
F
A
V
OUT
≥
5V
V
= 150W
S
= 300W
U
= 200W
V
OUT
< 5V
V
= 30A
U
=—
S
= 60A
Output Power / Current
F
A
V
OUT
≥
5V
Y
= 50W
X
= 75W
W
= 100W
V
=—
V
OUT
< 5V
Y
= 10A
X
= 15A
W
= 20A
V
= 30A
Packaging Options
Conduction Cooled Models Available.
Add “–CC” to the end of the part number.
(Consult factory for details.)
Extended heat sink available add “–H1” to
end of part number.
[a]
[b]
Output Power / Current
F
A
V
OUT
≥
5V
S
= 300W
P
=—
V
OUT
< 5V
S
=—
P
= 90A
Brownout voltage for output power de-rated to 75% of maximum
These units rated for 75% load from 125 to 150V: “V” power for “Z & Y” voltages,
“W power for “0” voltages
[c]
75W maximum module power for 28V input voltage
MI-ComPAC™ DC-DC
Page 1 of 6
Rev 1.5
02/2015
MI-ComPAC™ DC-DC Switchers
MI-ComPAC Specifications
Typical at T
BP
= 25°C, nominal line and 75% load, unless otherwise specified.
Input Specifications
Parameter
28V
DC
Input Modules
Steady-State Input
Low-Line Lockout
Input Spike Limit
Input Surge Limit
Overvoltage Shut Down
Recommended Fuse
270V
DC
Input Modules
Steady-State Input
Low-Line Lockout
Input Spike Limit
Input Surge Limit
Overvoltage Shut Down
Recommended Fuse
All Models
No Load Power Dissipation
Master Disable Input Current
[e]
(Absolute Maximum, 20mA)
Inrush Current
[d]
[e]
Min
Typ
Max
Unit
Notes
18
28
50
17.5
V
DC
V
DC
V
DC
V
DC
V
DC
V
DC
Automatic recovery
70µs, 15mJ per MIL-STD-1275A/B/D
50ms, 0.5Ω per MIL-STD-1275A/B/D
100ms per DO-160E, Section 16, Power Input, Category Z
100ms automatic recovery
F03A type
–250
+250
100
80
50
10
[d]
A
125
270
400
125
+800
V
DC
V
DC
V
DC
V
DC
V
DC
V
DC
Automatic recovery
10µs, 50Ω
100µs, 15mJ
100ms, 0.5Ω
100µs automatic recovery
F03A type
–600
–250
400
+600
500
2
[d]
A
1.5
[d]
4
110
2
[d]
W
mA
Sink; disables all outputs
Steady state I
IN
, 10ms
125
%, I
IN
Per internal module configuration.
Multiply minimum x2 for 2-ups and x3 for 3-ups
Output Specifications
Parameter
Set Point Accuracy
Load / Line Regulation
Output Temperature Drift
Output Noise, Peak-to-Peak
Output Voltage Trimming
[f]
Remote Sense Compensation
OVP Set Point
Current Limit
Short-Circuit Current
[g]
[f]
[g]
Min
Typ
0.5
0.2
0.05
0.01
1.0
100
Max
1.0
0.5
0.2
0.02
1.5
150
110
Unit
%V
NOM
%V
NOM
%V
NOM
% / ºC
%V
NOM
mV
%V
NOM
V
DC
Notes
LL to HL, NL to 10%
LL to HL, 10% to FL
Whichever is greater; 20MHz BW
50
0.5
115
105
20
125
135
125
130
%V
NOM
%I
NOM
%I
NOM
Latching
Auto restart
10, 12 and 15V outputs, standard trim range ±10%. Consult factory for wider trim range.
Output ranges of 5V or less incorporate foldback current limiting, outputs of 10V and above incorporate straight-line current limiting.
MI-ComPAC™ DC-DC
Page 2 of 6
Rev 1.5
02/2015
MI-ComPAC™ DC-DC Switchers
MI-ComPAC Specifications (Cont.)
Typical at T
BP
= 25°C, nominal line and 75% load, unless otherwise specified.
Thermal Characteristics
Parameter
Efficiency
Operating Temperature, Case
Storage Temperature
Shut-Down Temperature
+90
+95
Min
Typ
81
+85
+100
+105
Max
Unit
%
ºC
ºC
ºC
See product grade
See product grade
Cool and recycle power to restart
Notes
Isolation Characteristics
Parameter
Input to Output
Input to Case
28V
DC
Input
270V
DC
Input
Output to Case
2121
2500
500
V
RMS
V
RMS
V
RMS
1 minute
1 minute
1 minute
Min
4242
Typ
Max
Unit
V
RMS
Notes
1 minute
Mechanical Specifications
Parameter
Weight
1-Up
2-Up
3-Up
1.2 [544]
2.4 [1088]
3.6 [1633]
lbs [g]
lbs [g]
lbs [g]
Min
Typ
Max
Unit
Notes
EMC CHARACTERISTICS; MIL-STD-461C/D/E
Parameter
Input Power Leads
CE01, CE03, CE07
Conducted Emissions
CE101, CE102
CE101
CS01, CS02, CS06
Conducted Susceptibility
CS101, CS114, CS116
CS101, CS114, CS116
MIL-STD-461C — 1-up
MIL-STD-461D — 1-up
MIL-STD-461E — 2-up & 3-up
MIL-STD-461C — 1-up
MIL-STD-461D — 1-up
MIL-STD-461E — 2-up & 3-up
Notes
MI-ComPAC™ DC-DC
Page 3 of 6
Rev 1.5
02/2015
MI-ComPAC™ DC-DC Switchers
MI-ComPAC Specifications (Cont.)
Thermal Considerations
Standard Units
Parameter
Thermal Impedance — Case-to-Air (ºC / W)
Free Air (Horizontal)
Forced Convection Through Heat-Sink Fins
50LFM
100LFM
250LFM
500LFM
750LFM
1000LFM
2.7
2.3
1.6
1.2
0.9
0.8
1.4
1.3
1.0
0.7
0.5
0.4
1.3
1.1
0.8
0.6
0.5
0.4
1.5
1.2
0.7
0.4
0.3
0.2
1.1
0.9
0.5
0.3
0.2
0.2
0.9
0.7
0.4
0.3
0.2
0.2
3.6
1.7
1.4
2.1
1.3
1.0
1-Up
2-Up
3-Up
With Optional Heat Sink
[h]
1-Up
2-Up
3-Up
• Thermal impedance, chassis-to-air, is provided for 1-up, 2-up and 3-up MI-ComPAC package configurations as a function of airflow.
• Case temperature = (total power dissipated • thermal impedance) + ambient temperature.
• Watts dissipated per output = (output power ÷ efficiency) – output power.
[h]
To order optional heat sink add –H1 to part number.
20mA Max
Disable Current
• 4mA DC minimum for 1-up ComPAC
• 8mA DC minimum for 2-up ComPAC
• 12mA DC minimum for 3-up ComPAC
+
Disable
DIS+
DIS–
V
Figure 1 —
Disable circuit; The MI-ComPAC incorporates an optically isolated master disable input which will shut down the MI-ComPAC
when a current is driven through the disable terminals
600
VOLTS-PEAK VALUE OF SPIKE VOLTAGE
500
400
300
200
100
0
-100
-200
-300
-400
-500
-600
10-6
10-5
10-4
28V
DC
Input
VOLTS-PEAK VALUE OF SPIKE VOLTAGE
Ratings Exceeded
270V
DC
Input
Ratings Exceeded
500V
400V
800
600
400
200
0
200
400
600
OVP
50V
OVP
10-3
1ms
TIME (SECONDS)
10-2
10ms
10-1
100ms
100
1s
10-6
10-5
10-4
10-3
1ms
TIME (SECONDS)
10-2
10ms
10-1
100ms
100
1s
Figure 2 —
Long term safe operating area curves; 1% duty cycle maximum, for short duration transient capability refer to specifications
MI-ComPAC™ DC-DC
Page 4 of 6
Rev 1.5
02/2015
MI-ComPAC™ DC-DC Switchers
Mechanical Drawings
All Models
1
2
3
4
5
INPUTS
Ground
–Input
+Input
Disable–
Disable+
Measure case temperature on this surface.
0.99
(25,15)
0.5
(12,57)
(219,2,64)
1.37
8.63 .025
STANDARD UNITS
0.41
(10,4)
1.12
(28,4)
9.25 .120
(235,0 3,05)
OPTIONAL HEATSINK (H1)
Standard Heat sink
OUTPUTS
A +Output
B +Sense
C Trim
D –Sense
E –Output
(34,80)
0.5
(12,57)
Optional heat sink (H1)
LC Series
0.18
(4,6)
0.91
(23,1)
2.54
(64,5)
0.20
(5,1)
0.20
(5,1)
5
4
2
0.19
3 2.156 (4,8)
(54,76)
1
ø.150 ± .005 THRU 4 PLACES
(ø3,81 ± 0,13)
6.00
(152,4)
2.76
(70,1)
A
OUTPUT 1
B
C
D
E
0
.41 (10,41)
.75 (19,05)
1.14 (28,96)
1.53 (38,86)
2.11 (53,59)
.25 TYP
#8-32 STUD
2 PLACES
MC, PC Series
0.18
(4,6)
0.19
2.281 (4,8)
(57,94)
5
4
2
3
1
ø.150 ± .005 THRU 5 PLACES
(ø3,81 ± 0,13)
4.562
(115,87)
OUTPUT 1
OUTPUT 1
B
C
D
E
#10-32 STUD
2 PLACES
6.00
(152,4)
2.76
(70,1)
A
A
B
C
D
E
A
B
C
D
E
0
.41 (10,41)
.75 (19,05)
1.14 (28,96)
1.53 (38,86)
2.11 (53,59)
2.83 (71,88)
3.17 (80,52)
3.56 (90,42)
3.95 (100,33)
4.53 (115,06)
4.96
(126,0)
3.04
3.58 (77,2)
(90,9)
0.20
(5,1)
OUTPUT 2
#8-32 STUD
2 PLACES
.25 TYP
#8-32 STUD
4 PLACES
NC, QC, RC Series
0.18
(4,6)
6.00
(152,4)
2.76
(70,1)
A
OUTPUT 2
4.42
4.96 (112,3)
(126,0)
7.380
(187,45)
5
4
2
0.20
(5,1)
3
OUTPUT 1
B
C
D
E
#10-32 STUD
2 PLACES
7.00
(177,8)
2.420
(61,47)
B
C
D
E
A
OUTPUT 3
0.19
2.288 (4,8)
(58,12)
A
A
B
C
D
E
A
B
C
D
E
A
B
C
D
E
0
.41 (10,41)
.75 (19,05)
1.14 (28,96)
1.53 (38,86)
2.11 (53,59)
2.83 (53,59)
3.17 (80,52)
3.56 (90,42)
3.95 (100.33)
4.53 (115,06)
5.25 (133,35)
5.59 (141,99)
5.98 (151,89)
6.37 (161,80)
6.95 (176,53)
.25 TYP
OUTPUT 1
B
C
D
E
#10-32 STUD
2 PLACES
ø.150 ± .005 THRU 6 PLACES
(ø3,81 ± 0,13)
OUTPUT 1
1
OUTPUT 2
#8-32 STUD
6 PLACES
MI-ComPAC™ DC-DC
Page 5 of 6
Rev 1.5
02/2015
