POW-R-BRIK™
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Phase Control Modules
345-800 Amperes/400-3000 Volts
OUTLINE DRAWING
MARKING: DEVICE
AND DIRECTION
ACCORDING TO CIRCUIT
CONFIGURATION CHART
C
G TAPPED HOLE
x 0.50 DEEP
TYP. 3 PLACES
MARKING: K1
AI/K2 (ANODE)/(CATHODE),
AND A2 (ANODE) AS SHOWN
A2
D
B
L TYP. 4 PLACES
C
L
K1
C
L
X2
F
A
MARKING: STYLE NO. WITH DATE
CODE & MFG. LOCATION CODE
(CUSTOMER PART NO. OPTIONAL)
F
E Ø THRU HOLE TYP. 4 PLACES
(FOR TYP. 1/4-20 SOCKET HD. SCR.)
(& BELLEVILLE SPRING WASHER)
GATE (WHITE) & CATHODE
(RED) LEADS 12.5" LONG
WITH 0.375" LONG
STRIPPED ENDS
SENSOR (WHITE) LEADS
12.5
±0.5"
LONG WITH
0.375" IN LONG STRIPED ENDS
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
J
H
K
CASE ANODIZED PER
MIL-A-8625, TYPE II
C
L
THIS SURFACE
MUST BE PROTECTED
AND NOT DAMAGED
Outline Drawing
Z7A Outline
Dimension
A
B
C
D
E
F
G
Inches
6.30
3.02
3.15
2.47
0.328 Dia.
1.83
5/16-18
UNC-2B
H
J
K
L
1.27
2.09
2.25
0.56
Millimeters
153.16
76.70
80.01
62.73
Dia. 8.33
46.48
5/16-18
UNC-2B
32.25
53.08
57.15
14.22
Z9A Outline
Dimension
A
B
C
D
E
F
G
Inches
7.50
3.70
3.15
3.15
0.328 Dia.
2.03
3/8-16
UNC-2B
H
J
K
L
1.51
2.52
2.75
0.56
Millimeters
190.50
93.98
80.01
80.01
Dia. 8.33
51.56
3/8-16
UNC-2B
38.35
64.00
69.85
14.22
Description:
Powerex POW-R-BRIK™ Modules
are designed for medium and high
current power control applications.
POW-R-BRIK™ Modules feature
an electrically isolated package
that simplifies system packaging,
installation and cooling.
POW-R-BRIK™ Modules utilize
Compression Bonded
Encapsulation (CBE) mounting
and double side cooling of the
semiconductor elements. The Z7A
outline POW-R-BRIK™ uses
33mm or 38mm elements and the
Z9A outline POW-R-BRIK™ uses
50mm elements. Standard circuit
configurations include Dual SCR,
Dual Diode, SCR/Diode, and
Diode/SCR. Additional circuit con-
figurations, e.g. Single Element,
Common Cathode, Common
Anode, and special element types,
e.g. Fast Switch SCRs, Fast
Recovery Diodes, GTOs, and
Transistors are available.
Features:
Electrically Isolated Packaging
Anodized Aluminum Housing
Internal Copper Contacting
Gold Element Contacting
Internal Temperature Sensor
Compression Element
Contacting
Applications:
Mounting Bolt (E) Torque Limit is 11 ft.-lb.
Electrical terminal (G) torque limit is 11 ft.-lb. for type
Z7A and 20 ft.-lb. for Z9A.
Apply a thin coating of thermal joint compound to heat
sink surface prior to module mounting.
Module weights: Z7A weighs 6 lbs. while the Z9A module
weighs 11 lbs.
If incoming tests are done for isolation voltage, the volt-
age should be applied in a slow manner rather than
abruptly imposed on the device. The voltage should be
applied between the top terminals, which must be shorted
together, and the metal case.
The metal case is anodized and provides added voltage
isolation capability if not damaged: factory hi-pot test is
achieved without the benefit of the anodized coating.
Ordering Information:
Select the complete thirteen digit
module part number you desire
from the Configuration Reference
Description.
Example: P3Z7ACT700W16 is a
1600 Volt, 375 Ampere Average,
Dual SCR POW-R-BRIK™ Module
with the standard thermistor.
AC Motor Starters
DC Motor Controls
Resistance Welding Controls
Mining Power Centers
High Voltage Motor Starters
Transportation Systems
P-1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Configuration Reference:
The POW-R-BRIK™ part number
system takes the form
P3 Z7A
CT7 00 W16
where:
•
P3
is the configuration number.
The configurations are shown
pictorially in the right hand
column.
•
Z7A
is the package type per
the outline drawings Z7A and
Z9A on this data sheet.
•
CT7
denotes the element code.
The Element Code Reference
at the end of this data sheet
provides information on the
standard element codes
including the corresponding
disc device using the element.
Refer to the appropriate disc
package data sheets in the
Powerex Semiconductor Data
Book for additional device
specifications.
•
00
denotes special features:
00 – module includes
standard thermistor
XT – no thermistor
AA-ZZ – denotes unique
customer specification
•
W16
denotes voltage code per
the table below. Note that not
all voltage ratings are available
for every element. Refer to the
Element Code Reference for
available voltage ranges for a
given element.
Elements
Voltage Rating
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
Voltage
Code
V04
V06
V08
W10
W12
W14
W16
W18
W20
W22
W24
W26
W28
W30
Circuit Configurations:
P1 - DIODE
P4 - FAST DIODE*
S
Element 1
P2 - SCR/DIODE
P5 - FAST SCR/FAST DIODE*
Element 2
S
Element 1
P3 - SCR/SCR
P6 - FAST SCR/FAST SCR*
Element 2
S
Element 1
P7 - DIODE/SCR
P8 - FAST DIODE/FAST SCR*
Element 2
S
Element 1
Element 2
* Consult Factory for Available Ratings.
P-2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
TRANSIENT THERMAL IMPEDANCE, Z
(J-C)
(t), (
o
C/WATT)
Typical Thermistor Circuit
Thermistor temperatures can be
measured using the following
circuit arrangement in conjunction
with a 5 volt source. Resistance
values for R1 and R2 are specified
for two operating temperature
ranges.
THERMISTOR
5 VOLT SUPPLY
R
1
POW-R-BRIK
GATES
POW-R-BRIK™ Thermistor
Characteristics
Element
Average
Thermistor Thermistor
Temperature
Resistance Temp. Steady State Dynamic
Ohms
°C
°C (Min.) °C (Max.)
12093
40
43
50
7337
50
53
60
4990
3324
2262
1569
1316
1109
938
797
680
582
500
431
60
70
80
90
95
100
105
110
115
120
125
130
63
73
83
93
98
103
108
113
118
123
128
133
70
80
90
100
105
110
115
120
125
130
135
140
TRANSIENT THERMAL IMPEDANCE
CHARACTERISTICS (JUNCTION-TO-CASE)
Z7A
10
-1
10
-2
10
-3
PER ELEMENT,
BOTH CONDUCTING
PER ELEMENT,
ONE CONDUCTING
PER MODULE,
BOTH CONDUCTING
10
-4
10
-3
10
-2
10
-1
10
0
10
1
10
2
10
3
TIME, t, (SECONDS)
R
2
V
O
CONTROL:
PROTECTION
CIRCUIT
TRANSIENT THERMAL IMPEDANCE, Z
(J-C)
(t), (
o
C/WATT)
1. Temperature range, 75°C
through 125°C
R1 = 3.5K ohms
R2 = 840 ohms
V0 = 2.5 volts at 100°C
2. Temperature range, 90°C
through 140°C
R1 = 2.2K ohms
R2 = 500 ohms
V0 = 2.45 volts at 115°C
The output signal (V0) is
approximately 30 mv/°C over the
temperature range indicated.
TRANSIENT THERMAL IMPEDANCE
CHARACTERISTICS (JUNCTION-TO-CASE)
Z9A
10
-1
Curve matched ±2% over temperature range of +40°C
to +125°C. Resistance tolerance specified at +125°C,
±6%.
Without self heating, 10mW maximum thermistor
dissipation.
Use “Sensor at Tj” ohms from characteristics for
recommended steady state overload trip resistance.
10
-2
10
-3
PER ELEMENT,
BOTH CONDUCTING
PER ELEMENT,
ONE CONDUCTING
PER MODULE,
BOTH CONDUCTING
10
-4
10
-3
10
-2
10
-1
10
0
10
1
10
2
10
3
TIME, t, (SECONDS)
P-3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Maximum Ratings and Electrical Characteristics
Voltage
V
DRM
/V
RRM
Part Number
E1
(V)
E2
(V)
V
RSM
E1
(V)
E2
(V)
Voltage Gate Current, Speed of Element*
Gate
Current
dv/dt
(V/µs)
di/dt
(A/µs)
I
DRM
/I
RRM
I
TSM
/I
FSM
E1
E2
(mA) (mA)
E1
E2
(kA) (kA)
Speed
Isolation
Voltage**
Strike
Distance
V
GT
(V)
I
GT
(mA)
SCR Diode
t
rr
t
q
V
RMS
(µs) (µs)
(V)
Terminals
to K
1
/A
1
I
RMS
Case K
2
/A
2
(mA) (In.) (In.)
Diode/Diode
P1Z7AAR700W_ _
P1Z7ABR700W_ _
P1Z9AAR900W_ _
P1Z9ACR900W_ _
P1Z9ADR900V_ _
3000 3000
2200 2200
3000 3000
1200 1200
600
600
3100 3100
2300 2300
3100 3100
1300 1300
700
700
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
50
50
50
50
7
9
16
30
50
7
9
16
30
50
—
—
—
—
—
15
10
20
15
10
3000 1.10 0.70 1.00
2500 0.92 0.70 1.00
3000 1.70 1.00 1.15
2500 1.50 1.00 1.15
2500 1.50 1.00 1.15
150 150
150 150
150 150
Half Control SCR/Rectifier
P2Z7ABB700W_ _
P2Z7ACB700W_ _
P2Z9AAA900W_ _
P2Z9ABA900W_ _
P2Z9ACA900W_ _
2200 2200
1600 1600
3000 3000
2000 2000
1600 1600
2300 2300
1700 1700
3100 3100
2100 2100
1700 1700
300
300
300
300
300
3
3
3
3
3
150
150
200
200
200
600
600
600
600
600
30
30
75
75
30
30
75
75
9
10
15
17
25
9
14
16
16
16
150 10
150
8
400 20
250 20
150 20
2500 0.92 0.70 1.00
2500 0.92 0.70 1.00
3000 1.70 1.00 1.15
2500 1.50 1.00 1.15
2500 1.50 1.00 1.15
150 150
Full Control SCR/SCR
P3Z7ABT700W_ _
P3Z7ACT700W_ _
P3Z7AAT800W_ _
P3Z7ABT800W_ _
P3Z7ACT800W_ _
P3Z9AAT900W_ _
P3Z9ABT900W_ _
P3Z9ACT900W_ _
2200 2200
1600 1600
3000 3000
2200 2200
1400 1400
3000 3000
2000 2000
1600 1600
2300 2300
1700 1700
3100 3100
2300 2300
1500 1500
3100 3100
2100 2100
1700 1700
300
300
300
300
300
300
300
300
3
3
3
3
3
3
3
3
150
150
150
150
150
200
200
200
600
600
600
600
600
600
600
600
30
30
35
35
35
75
75
30
30
35
35
35
75
75
9
10
9
12
15
15
17
25
9
10
9
12
15
15
17
25
150
150
200
200
200
400
250
150
—
—
—
—
—
—
—
—
2500 0.92 0.70 1.00
2500 0.92 0.70 1.00
2500 0.92 0.70 1.00
2500 0.92 0.70 1.00
2500 0.92 0.70 1.00
3000 1.70 1.00 1.15
2500 1.50 1.00 1.15
2500 1.50 1.00 1.15
150 150
Half Control Rectifier/SCR
P7Z7ABB700W_ _
P7Z7ABC700W_ _
P7Z9AAA900W_ _
P7Z9AAB900W_ _
P7Z9AAC900W_ _
2200 2200
1600 1600
3000 3000
2000 2000
1600 1600
2300 2300
1700 1700
3100 3100
2100 2100
1700 1700
300
300
300
300
300
3
3
3
3
3
150
150
200
200
200
600
600
600
600
600
30
30
75
75
30
30
75
75
9
14
16
16
16
9
10
15
17
25
150 10
150
8
400 20
250 20
150 20
2500 0.92 0.70 1.00
2500 0.92 0.70 1.00
3000 1.70 1.00 1.15
2500 1.50 1.00 1.15
2500 1.50 1.00 1.15
150 150
Applies for zero or negative gate bias.
Higher dv/dt ratings available, consult factory.
With recommended gate drive.
Per JEDEC standard RS-397, 5.2.2.6.
Per JEDEC RS-397, 5.2.2.1.
Bottom side cooled.
Consult recommended mounting procedures.
Designs are available for “Current Source Inverter”
applications, consult factory.
Reflects substantial derating necessary with single
0.08°C/W or 0.10°C/W sink.
* Element location indicated by E1 or E2.
** Hi-Pot. 60Hz, 1 min. test
P-4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™
Phase Control Modules
345-800 Amperes/400-3000 Volts
Part Number
Element
Circuit Currents
Current and Thermal Ratings of Module
Data Model*
Units per
Current
Thermal
1
3
2
3
Sink
→
Maximum
R
(J-C)
R
(C-S)
AC
AC
1∅
3∅
Sensor per
E2
Power
per
Switch Switch
Bridge Bridge
E1
@T
C
Dissipation
R
I
T(av)
@T
j
Module Module
T
j
T
A
I
RMS
I
RMS
I
DC
I
DC
(C-A)
(Ω) (°C/W) (°C/W) (°C/W)
(°C)
(A) (°C)
(W)
(°C)
(A)
(A)
(A)
(A)
Diode/Diode
P1Z7AAR700W_ _
P1Z7ABR700W_ _
P1Z9AAR900W_ _
P1Z9ACR900W_ _
P1Z9ADR900V_ _
355
435
590
740
800
105
105
105
105
110
1125
1125
1500
1500
1330
150
150
150
150
150
315
315
315
315
315
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.08
0.08
0.08
40
40
40
40
40
—
—
—
—
—
—
—
—
—
—
385
440
570
670
775
400
465
600
705
805
AR7
BR7
AR9
CR9
DR9
AR7
BR7
AR9
CR9
DR9
Half Control SCR/Diode
P2Z7ABB700W_ _
P2Z7ACB700W_ _
P2Z9AAA900W_ _
P2Z9ABA900W_ _
P2Z9ACA900W_ _
380
395
430
520
590
85
85
85
85
85
1100
1100
1325
1465
1465
130
130
125
130
130
530
530
640
530
530
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.08
0.08
0.08
40
40
40
40
40
560
590
630
740
800
275
290
310
365
385
330
345
370
435
470
350
365
390
460
495
BT7
CT7
AT9
BT9
CT9
BR7
BR7
AR9
AR9
AR9
Full Control SCR/SCR
P3Z7ABT700W_ _
P3Z7ACT700W_ _
P3Z7AAT800W_ _
P3Z7ABT800W_ _
P3Z7ACT800W_ _
P3Z9AAT900W_ _
P3Z9ABT900W_ _
P3Z9ACT900W_ _
345
375
300
390
450
355
470
600
85
85
85
85
85
85
85
85
1095
1095
1095
1095
1095
1295
1460
1460
130
130
130
130
130
125
130
130
530
530
530
530
530
640
530
530
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.010
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.10
0.10
0.10
0.08
0.08
0.08
40
40
40
40
40
40
40
40
505
550
445
560
630
535
675
815
250
270
220
275
300
260
335
375
300
320
255
330
385
310
400
460
315
335
265
345
405
330
420
480
BT7
CT7
AT8
BT8
CT8
AT9
BT9
CT9
BT7
CT7
AT8
BT8
CT8
AT9
BT9
CT9
Half Control SCR/Diode
P7Z7ABB700W_ _
P7Z7ABC700W_ _
P7Z9AAA900W_ _
P7Z9AAB900W_ _
P7Z9AAC900W_ _
380
395
430
520
590
85
85
85
85
85
1100
1100
1325
1465
1465
130
130
125
130
130
530
530
640
530
530
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.08
0.08
0.08
40
40
40
40
40
560
590
630
740
800
275
290
310
365
385
330
345
370
435
470
350
365
390
460
495
BR7
BR7
AR9
AR9
AR9
BT7
CT7
AT9
BT9
CT9
Applies for zero or negative gate bias.
Higher dv/dt ratings available, consult factory.
With recommended gate drive.
Per JEDEC standard RS-397, 5.2.2.6.
Per JEDEC RS-397, 5.2.2.1.
Bottom side cooled.
Consult recommended mounting procedures.
Designs are available for “Current Source Inverter”
applications, consult factory.
Reflects substantial derating necessary with single
0.08°C/W or 0.10°C/W sink.
* Reference element data model on the following page.
P-5