APPLICATIONS
Wireless Network
Telecom/Datacom
Industry Control System
Measurement Equipment
Semiconductor Equipment
FEATURES
•
3 WATTS MAXIMUM OUTPUT POWER
•
OUTPUT CURRENT UP TO 700mA
•
SIP PACKAGE, 0.86 x 0.36x 0.44 INCH
•
HIGH EFFICIENCY UP TO 85%
•
2:1 WIDE INPUT VOLTAGE RANGE
•
SWITCHING FREQUENCY (100KHz, MIN)
•
NO EXTERNAL INPUT AND OUTPUT CAPACITOR NEEDED
•
LOW RIPPLE & NOISE
•
UL94-V0 CASE POTTING MATERIALS
•
INPUT TO OUTPUT ISOLATION: 1600VDC
•
CONTINUOUS SHORT CIRCUIT PROTECTION
•
EXTERNAL ON/OFF CONTROL
•
CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC
•
UL60950-1, EN60950-1 AND IEC60950-1 LICENSED
•
ISO9001 CERTIFIED MANUFACTURING FACILITIES
•
COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC
OPTIONS
3000VDC ISOLATION
DESCRIPTION
The PDL03 series offer 3 watts of output power from a 0.86 x 0.36 x 0.44 inch package
without derating to 71ºC. The PDL03 series have 2:1 wide input voltage of 4.5~9, 9~18,
18~36 and 36~75VDC and features 1600VDC of isolation, short-circuit protection.
T E C H N I C A L S P E C I F I C AT I O N
OUTPUT SPECIFICATIONS
Output power
Voltage accuracy
Minimum load
Line regulation
Load regulation
Dual
Cross regulation
(Dual)
Ripple and noise
LL to HL at Full Load
Single
No load to Full load
5% load to 100% load
No Load to Full Load
All specifications are typical at nominal input, full load and 25ºC otherwise noted
INPUT SPECIFICATIONS
3 Watts, max.
± 1%
0%
± 0.2%
Input voltage range
Input filter
5VDC input
12VDC input
24VDC input
48VDC input
5VDC input
Input reflected ripple
12VDC input
current
24VDC input
48VDC input
Nominal input and
Start up time
constant resistive load
DC-DC ON
Remote ON/OFF
DC-DC OFF
Remote off state input current
Application circuit
5VDC nominal input
12VDC nominal input
24VDC nominal input
48VDC nominal input
4.5 ~ 9VDC
9 ~ 18VDC
18 ~ 36VDC
36 ~ 75VDC
Capacitor type
15VDC 100mS, max.
36VDC 100mS, max.
50VDC 100mS, max.
100VDC 100mS, max.
400mAp-p, max.
150mAp-p, max.
380mAp-p, max.
170mAp-p, max.
Power up
30mS
Remote ON/OFF
30mS
Open or high impedance
Control pin applied current
2 ~ 4mA max(via 1KΩ)
2.5mA, max.
± 1% Input surge voltage
± 0.5%
± 1%
±5%
See table
±0.02%
/ ºC, max.
Asymmetrical load 25%/100% FL
20MHz bandwidth
Temperature coefficient
Transient response recovery time
Short circuit protection
25% load step change
500μS
Continuous, automatics recovery
See table
Standard
Suffix ”H”
Standard
Suffix ”H”
Full load to minimum load
1600VDC, min. 1minute
3000VDC, min. 1minute
10 ohms, min.
200pF, max.
40pF, max.
100KHz, min.
9
GENERAL SPECIFICATIONS
Efficiency
Isolation voltage
Isolation resistance
Isolation capacitance
Switching frequency
Approvals and standard
Case material
Base material
Potting material
Dimensions
Weight
MTBF(Note 1)
BELLCORE TR-NWT-000332
MIL-HDBK-217F
Nominal input
IEC60950-1, UL60950-1, EN60950-1
Non-conductive black plastic
None
Silicon (UL94-V0)
ENVIRONMENTAL SPECIFICATIONS
Operating ambient temperature
Storage temperature range
-40ºC ~ +71ºC (without derating)
+71ºC ~ +100ºC (with derating)
-55ºC ~ +105ºC
MIL-STD-810F
MIL-STD-810F
5% to 95% RH
Class A
Air
Contact
±
8KV
±
6KV
10 V/m
±
2KV
±
1KV
10 Vr.m.s
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Thermal shock
0.86 X 0.36 X 0.44 Inch
(21.8 X 9.1 X 11.2 mm) Vibration
4.8g (0.17oz) Relative humidity
6
4.386 x 10 hrs
EMC CHARACTERISTICS
6
2.401 x 10 hrs
EMI (Note 6)
EN55022
ESD
Radiated immunity
Fast transient (Note 7)
Surge (Note 7)
Conducted immunity
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
Page 1 of 3
Issued Date:2011/08/09
Model
Number
PDL03-05S3P3
PDL03-05S05
PDL03-05S09
PDL03-05S12
PDL03-05S15
PDL03-05D05
PDL03-05D12
PDL03-05D15
PDL03-12S3P3
PDL03-12S05
PDL03-12S09
PDL03-12S12
PDL03-12S15
PDL03-12D05
PDL03-12D12
PDL03-12D15
PDL03-24S3P3
PDL03-24S05
PDL03-24S09
PDL03-24S12
PDL03-24S15
PDL03-24D05
PDL03-24D12
PDL03-24D15
PDL03-48S3P3
PDL03-48S05
PDL03-48S09
PDL03-48S12
PDL03-48S15
PDL03-48D05
PDL03-48D12
PDL03-48D15
Input
Range
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
4.5 ~ 9 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
9 ~ 18 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
18 ~ 36 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
36 ~ 75 VDC
Output
Voltage
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
3.3 VDC
5 VDC
9 VDC
12 VDC
15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Min. load Full load
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
0mA
700mA
0mA
600mA
0mA
333mA
0mA
250mA
0mA
200mA
0mA
±300mA
0mA
±125mA
0mA
±100mA
Output
Ripple & Noise
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
50 mVp-p
(4)
Input Current
(3)
(2)
Full load
No load
45mA
650mA
45mA
800mA
55mA
789mA
55mA
779mA
55mA
769mA
55mA
810mA
60mA
779mA
60mA
779mA
25mA
263mA
25mA
325mA
30mA
329mA
30mA
316mA
30mA
316mA
30mA
320mA
30mA
316mA
30mA
316mA
16mA
134mA
16mA
160mA
17mA
160mA
18mA
158mA
18mA
156mA
17mA
164mA
18mA
158mA
18mA
154mA
10mA
69mA
10mA
83mA
11mA
82mA
12mA
81mA
12mA
80mA
12mA
83mA
12mA
80mA
12mA
79mA
Eff
(%)
75
79
80
81
82
78
81
81
77
81
80
83
83
82
83
83
76
82
82
83
84
80
83
85
74
79
80
81
82
79
82
83
(4)
Capacitor
Load max
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
3300μF
1680μF
1000μF
820μF
680μF
±1000μF
±470μF
±330μF
(5)
Note
1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC.
MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load(Ground, Benign, controlled environment)
2. Maximum value at nominal input and full load.
3. Typical value at nominal input and no load.
4. Typical value at nominal input and full load.
5. Test by minimum input and constant resistive load.
6. The PDL03 series meet EN55022 Class A with external L-C filter before the input pins to the converter. (Connect networks following Class B figure.)
Recommend: 05VDC input: C1=2.2μF/10V 1206 MLCC. L1=3.3μH 0504 SMD Inductor P/N:PMT-044.
12VDC input: C1=0.68μF/25V 1206 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047.
24VDC input: C1=4.7μF/50V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047.
48VDC input: C1=0.47μF/100V 1812 MLCC. L1=56μH 0504 SMD Inductor P/N:PMT-045.
7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF/100V, ESR 48mΩ.
CAUTION:
This power module is not internally fused. An input line fuse must always be used.
PDL03-48S05 Derating Curve
120
100
80
60
40
20
0
OUTPUT POWER (%)
-40
-20
0
20
40
60
71
80
100
120
AMBIENT TEMPERATURE(℃)
PDL03-48S05
Efficiency VS Output Load
EFFICIENCY(%)
85
80
75
70
65
60
55
50
45
40
10
20
30
40
50
60
70
80
90
100
OUTPUT LOAD (% of Full Load)
Page 2 of 3
Issued Date:2011/08/09
Mechanical Drawing:
Recommended EMI Filter:
Recommended Filter for EN55022 Class B Compliance
The components used in the above figure, together with the
manufacturers’ part numbers for these components, are as
follows:
C1
PDL03-05xxx
PDL03-12xxx
PDL03-24xxx
PDL03-48xxx
1. All dimensions in Inch (mm)
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin pitch tolerance
±0.01(0.25)
3. Pin dimension tolerance
±0.004
(0.1)
L1
3.3μH 0504 SMD Inductor
PMT-044
18μH 0504 SMD Inductor
PMT-046
18μH 0504 SMD Inductor
PMT-046
56μH 0504 SMD Inductor
PMT-045
10μF/10V
1206 MLCC
2.2μF/25V
1206 MLCC
6.8μF/50V
1812 MLCC
2.2μF/100V
1812 MLCC
PIN CONNECTION
PIN
1
2
3
5
6
7
8
SINGLE
- INPUT
+ INPUT
CTRL
NC*/No Pin**
+ OUTPUT
- OUTPUT
NC
DUAL
- INPUT
+ INPUT
CTRL
NC*/No Pin**
+ OUTPUT
COMMON
- OUTPUT
*NC pin for standard.
**No pin for 3KV isolation. (P/N suffix ”H”)
Recommended EN55022 Class B Filter Circuit Layout
Page 3 of 3
Issued Date:2011/08/09