Wire and Cable, Harnessing
and Protection Products
Wire and Cable, Harnessing and Protection Products
Markets Served
C4ISR
Commercial Aerospace
Ground Defense
Military Aerospace
Military Marine
Missile Defense
Offshore / Civil Marine
Space
www.te.com/ADM
Wire and Cable, Harnessing and Protection Products
Table of Contents
TE Connectivity Embraces the Most Valued Brand Names Worldwide
………………………………ii
About TE’s Wire and Cable, Harnessing and Heat-Shrinkable Products
……………………………iii
How to Use this Catalog
……………………………………………………………………………iv
Application Overview
Seal It ………………………………………………………………………………………………1-1
Connect It …………………………………………………………………………………………1-2
Insulate It …………………………………………………………………………………………1-3
Protect It …………………………………………………………………………………………1-4
Wire It………………………………………………………………………………………………1-5
Hold It ……………………………………………………………………………………………1-6
Join It ………………………………………………………………………………………………1-7
Beautify It …………………………………………………………………………………………1-8
Reduce It …………………………………………………………………………………………1-9
Repair It …………………………………………………………………………………………1-10
Flex It ……………………………………………………………………………………………1-11
All of It ……………………………………………………………………………………………1-12
Electrical Interconnection System Design
HarnWare™ V6 ……………………………………………………………………………2-2 to 2-7
Integrated Military Harness Systems …………………………………………………2-8 to 2-18
Product Sections
Heat-Shrinkable Tubing ……………………………………………………………………………3
Molded Parts ………………………………………………………………………………………4
Adhesives ……………………………………………………………………………………………5
Adapters ……………………………………………………………………………………………6
Assemblies …………………………………………………………………………………………7
Electrical Interconnect Products …………………………………………………………………8
Wire and Cable ……………………………………………………………………………………9
Application Equipment……………………………………………………………………………10
Supporting Information
Equivalents and Conversions …………………………………………………………11-2, 11-3
Temperature Conversion ………………………………………………………………11-3, 11-4
Glossary ………………………………………………………………………………11-5 to 11-13
Part Index ……………………………………………………………………………11-14 to 11-26
i
Catalog 1654025
Revised 3-13
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 800 522 6752
Asia Pacific: +86 0 400 820 6015
UK: +44 800 267 666
For additional support numbers
please visit www.te.com
Wire and Cable, Harnessing and Protection Products
TE Embraces the Most Valued Brand Names Worldwide
As a truly global player, TE Corporation
has facilities located throughout the world
serving customers in a wide range of
applications.
Tyco Electronics Corporation
was established in
September 1999 and
since then, the company
has rapidly grown and
strengthened its competen-
cies as an electrical and
electronic component
supplier, with product
offerings in 25 passive and
active product segments.
The company has facilities
located around the globe
serving customers in the
aerospace and defense,
automotive, commercial
electronics/ communica-
tions, industrial/energy,
marine, medical, military,
and rail industries. TE’s
product portfolio continues
to grow, encompassing
connector systems and
application tooling, active
and passive fiber optic
devices, complete power
systems, wireless compo-
nents (including IC's, radar
sensors, and complete
communications systems),
GPS and integrated
antenna systems, heat-
shrink products, circuit
protection devices,
magnetic components,
wire and cable systems,
touchscreens, PC boards
and backplanes, smart
cards, relays, sensors,
electronic modules, wire
harnessing and labeling
products, battery packs,
terminal blocks and
switches.
A significant result of this
continued growth, and a
real benefit to customers,
is that our technology lead-
ership becomes even
stronger. The synergies
of expertise in materials
science, product design,
and process engineering,
coupled with knowledge-
able application engineers,
sales representatives, and
customer service personnel
enables you to make your
next generation of products
successful.
ii
Catalog 1654025
Revised 3-13
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 800 522 6752
Asia Pacific: +86 0 400 820 6015
UK: +44 800 267 666
For additional support numbers
please visit www.te.com
Wire and Cable, Harnessing and Protection Products
About TE Wire and Cable, Harnessing, and Heat-Shrinkable Products
TE’s Raychem brand of products, pioneered the application of radiation
crosslinking and the development of heat-shrinkable polymer tubing.
TE’s Raychem brand of
heat-shrinkable polymer
products is recognized
worldwide. It is backed by
a history of proven perfor-
mance, reliability, innovation
and superior quality. TE
manufactures the world’s
largest range of heat-shrink-
able tubing – tubing that
provides cable protection
offering exceptional insula-
tion, mechanical protection,
and strain relief. We are the
recognized world leader in
heat-shrinkable polymer
technology.
A broad-based product line
of wire and cable is engi-
neered to meet or exceed
the most rigorous technical
specifications. Performing
from -100°C to +260°C
[-148°F to +500°F], the
product line encompasses
fire-resistant cable, small-
size controlled electrical
cables, multi-conductor
cable, high-performance
radiation crosslinked ETFE
airframe wire, low fire
hazard wire, high-perfor-
mance automotive and
commercial wire, and
NASA-spec and other
space-application types.
Additionally, a variety of
low-cost, easy-to-install
components for wire
harnesses and cable
assemblies are available
including splices, adapters,
low-profile rectangular
connectors, and contacts.
These components are
approved to widely recog-
nized standards and
specifications that include
UL, SAE, MIL, Defense,
DNV, Lloyds, and ABS.
TE also provides customized
harnessing design supported
by a pioneering software
package, HarnWare, which
enables fast, optimum system
design with materials and
assembly labor estimates.
For over fifty years,
customers have recognized
the global capabilities of
Raychem products.
Combining these advanced
products with superior
technical support and a
global sales/service
organization, customers
with worldwide operations
count on TE to supply the
knowledge and products
they need to solve specific
problems and help them
take advantage of opportu-
nity, anywhere it arises. This
philosophy has earned TE a
reputation for leadership
in materials science tech-
nologies. Developed from
these technologies,
Raychem brand products
are sold into many indus-
tries including aerospace,
automotive, electronics,
construction, electrical
power, utilities, manufactur-
ing, pipeline, process, rail
and mass transit, and
telecommunications.
iii
Catalog 1654025
Revised 3-13
www.te.com
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Dimensions are in millimeters
unless otherwise specified.
USA: +1 800 522 6752
Asia Pacific: +86 0 400 820 6015
UK: +44 800 267 666
For additional support numbers
please visit www.te.com