KEMET Organic Capacitor (KO-CAP
®
) – Automotive Grade
T591/T598 High Humidity/High Temperature
Automotive Grade Polymer Electrolytic, 2.5 – 50 VDC
Overview
The KEMET Organic Capacitor (KO-CAP) is a solid
electrolytic capacitor with a conductive polymer cathode
capable of delivering very low ESR and improved
capacitance retention at high frequencies. KO-CAP
combines the low ESR of multilayer ceramic, the high
capacitance of aluminum electrolytic and the volumetric
efficiency of tantalum into a single surface mount package.
Unlike liquid electrolyte-based capacitors, KO-CAP
has a very long operational life and high ripple current
capabilities.
The T591/T598 High Humidity/High Temperature
Polymer Electrolytic series delivers higher capacitance
and ESR stability under harsh environmental conditions.
Enhancements to the design and selected material upgrades
were introduced to deliver 500 hours (T591) or 1,000 hours
(T598) at 85°C/85% RH rated voltage and to fully comply
with the AEC-Q200 QualificationTesting. These series are
manufactured in an ISO TS 16949 certified plant and are
subjected to PPAP/PSW and change control.
Benefits
• Ultra-low ESR
• Full compliance with AEC–Q200 Qualification Test Plan
(T598)
• Qualification plan based on AEC–Q200 with 85°C/85% RH
load specification limited to 500 hours (T591)
• TS 16949 certified plant
• Subject to PPAP/PSW and Change Control
• Meets or exceeds EIA standard 535BAAC
• Taped and reeled per EIA 481
• Halogen-free epoxy/RoHS compliant
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Applications
Typical applications include decoupling and filtering in a variety of market segments, with special emphasis in automotive
applications such as infotainment and input/output in DC/DC converters, where harsh conditions such as high humidity and
temperature are a concern.
Environmental Compliance
RoHS Compliant (6/6) according to Directive 2002/95/EC when ordered with 100% Sn solder. Halogen-free.
One world. One KEMET
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
T2073_T591_T598 • 12/5/2017
1
KEMET Organic Capacitor (KO-CAP
®
) – Automotive Grade
T591/T598 High Humidity/High Temperature Automotive Grade Polymer Electrolytic, 2.5 – 50 VDC
K-SIM
For a detailed analysis of specific part numbers, please visit ksim.kemet.com to access KEMET’s K-SIM software. KEMET
K-SIM is designed to simulate behavior of components with respect to frequency, ambient temperature, and DC bias levels.
Ordering Information
T
Capacitor Class
T = Tantalum
59X
Series
591 = 500 Hours
Load Humidity
598 = AEC-Q200
Qualified
D
Case Size
B
D
V
X
107
Capacitance
Code (pF)
First two
digits
represent
significant
figures. Third
digit specifies
number of
zeros.
M
Capacitance
Tolerance
M = ±20%
010
Rated Voltage
(VDC)
2R5 = 2.5
006 = 6.3
010 = 10
016 = 16
020 = 20
025 = 25
035 = 35
050 = 50
A
Failure Rate/
Design
A = N/A
T
Termination
Finish
T = 100% Tin (Sn)
E025
ESR
Maximum
ESR in mΩ,
025 = 25 mΩ
Performance Characteristics
Item
Operating Temperature
Rated Capacitance Range
Capacitance Tolerance
Rated Voltage Range
DF (120 Hz)
ESR (100 kHz)
Leakage Current
−55°C to 105°C/125°C
10 – 330 µF at 120 Hz/25°C
M Tolerance (20%)
2.5 – 50 V
Refer to Part Number Electrical Specification Table
Refer to Part Number Electrical Specification Table
≤ 0.1 CV (µA) at rated voltage after 5 minutes
Performance Characteristics
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
T2073_T591_T598 • 12/5/2017
2
KEMET Organic Capacitor (KO-CAP
®
) – Automotive Grade
T591/T598 High Humidity/High Temperature Automotive Grade Polymer Electrolytic, 2.5 – 50 VDC
Qualification
Test
Endurance
Condition
105°C at rated voltage, 2,000 hours
125°C at 2/3 rated voltage, 2,000 hours
(for < 16V parts)**
125°C at 2/3 rated voltage, 1,000 hours
(for > 16V parts)**
105°C at 0 volts, 2,000 hours
125°C at 0 volts, 1,000 hours**
Δ C/C
DF
DCL
ESR
Δ C/C
DF
DCL
ESR
Δ C/C
Humidity
85°C, 85% RH, Load, 500 hours (T591)
85°C, 85% RH, Load, 1,000 hours (T598)
DF
DCL
ESR
Δ C/C
MIL–STD–202, Method 106,
65°C, 90-100% RH, No Load, 10 cycles
DF
DCL
ESR
Δ C/C
MIL–STD–202, Method 107, Condition B, mounted,
−55°C to +105°C/+125°C**, 1,000 cycles
DF
DCL
ESR
105°C, 1.32 x rated voltage, 1,000 cycles, 33 Ω in
series
125°C, 1.32 x (0.67 x V
R
), 1,000 cycles, 33 Ω in
series**
Extreme temperature exposure at a
succession of continuous steps at
+25°C, −55°C, +25°C, +85°C,
+105°C/+125°C**, +25°C
Δ C/C
DF
DCL
Δ C/C
DF
DCL
ESR
+25°C
IL***
IL
IL
Δ C/C
DF
ESR
DCL
Characteristics
Within −20%/+10% of initial value
Within 2 x Initial Limits
Within 2 x Initial Limit
Within 2 x Initial Limit
Within −20%/+10% of initial value
Within 2 x Initial Limits
Within 2 x Initial Limit
Within 2 x Initial Limit
Within −5%/+35% of initial value
Within 1.5 x Initial Limits
Within Initial Limit
Within 2 x Initial Limit
Within −10%/+20% of initial value
Within Initial Limits
Within Initial Limit
Within 2 x Initial Limits
Within −20%/+10% of initial value
Within Initial Limits
Within Initial Limit
Within 2 x Initial Limits
Within −20%/+10% of initial value
Within initial limits
Within initial limits
Within initial limits
−55°C
±20%
IL
N/A
+85°C
±20%
1.2 x IL
10 x IL
+105°C/+125°C**
±30%
1.5 x IL
10 x IL
Storage Life
Moisture Resistance*
Thermal Shock
Surge Voltage
Temperature Stability
Mechanical Shock/
Vibration
AEC–Q200 (MIL–STD–202, Method 213, Figure 1,
Condition F)
AEC–Q200 (MIL–STD–202, Method 204, 5 g for 20
min/12 cycles each of 3 orientations. Test from
10 – 2, 000 Hz).
Within ±10% of initial value
Within initial limits
Within initial limits
Within initial limits
* T598 only
** Refer to part number specifications for individual temperature classification
*** IL = Initial Limit
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
T2073_T591_T598 • 12/5/2017
3
KEMET Organic Capacitor (KO-CAP
®
) – Automotive Grade
T591/T598 High Humidity/High Temperature Automotive Grade Polymer Electrolytic, 2.5 – 50 VDC
Reliability
KO-CAP capacitors have an average failure rate of 0.5 %/1,000 hours at category voltage, U
C
, and category temperature, T
C
.
These capacitors are qualified using industry test standards at U
C
and T
C
. The minimum test time (1,000 or 2,000 hours) is
dependent on the product series.
The actual life expectancy of KO-CAP capacitors increases when application voltage, U
A
, and application temperature, T
A
,
are lower than U
C
and T
C
. As a general guideline, when U
A
< 0.9 * U
C
and T
A
< 85°C, the life expectancy will typically exceed
the useful lifetime of most hardware (> 10 years).
The lifetime of a KO-CAP capacitor at a specific application voltage and temperature can be modeled using the equations
below. A failure is defined as passing enough current to blow a 1-Amp fuse. The calculation is an estimation based on
empirical results and is not a guarantee.
VAF =
where:
( )
U
A
U
C
n
[ (
TAF = e
E
a
k
1
273+T
A
1
273+T
C
)]
VAF = Acceleration factor due to voltage, unitless
U
C
= Category voltage, Volt
U
A
= Application voltage, Volt
n = Exponent, 16
where:
TAF = Acceleration factor due to temperature, unitless
E
a
= Activation energy, 1.4 eV
k = Boltzmann’s Constant, 8.617E-5 eV/K
T
A
= Application temperature, °C
T
C
= Category temperature, °C
AF = VAF * TAF
where:
AF = Acceleration factor, unitless
TAF = Accerlation factor due to temperature, unitless
VAF = Acceleration factor due to voltage, unitless
where:
Life
U ,T
= Life
U ,T
* AF
A
A
C
C
Life
UA, TA
= Guaranteed life application voltage
and temperature, years
Life
UC, TC
= Guaranteed life category voltage
and temperature, years
AF = Acceleration factor, unitless
Reliability Table 1 – Common temperature range classifications
85°C (T
R
) /
85°C (T
C
)
105°C (T
R
) /
105°C (T
C
)
105°C (T
R
) /
125°C (T
C
)
Rated Voltage (U
R
)
Category Voltage (U
C
)
Rated Voltage (T
R
)
Category Voltage (U
C
)
Rated Voltage (T
R
)
Category Voltage (U
C
)
2.5
2.5
2.5
2.5
2.5
1.7
4.0
4.0
4.0
4.0
4.0
2.7
6.3
6.3
6.3
6.3
6.3
4.2
8.0
8.0
8.0
8.0
8.0
5.4
10.0
10.0
10.0
10.0
10.0
6.7
12.5
12.5
12.5
12.5
12.5
8.4
16.0
16.0
16.0
16.0
16.0
10.7
20.0
20.0
20.0
20.0
20.0
13.4
25.0
25.0
25.0
25.0
25.0
16.8
35.0
35.0
35.0
35.0
35.0
23.5
50.0
50.0
50.0
50.0
50.0
33.5
63.0
63.0
63.0
63.0
63.0
42.2
75.0
75.0
75.0
75.0
75.0
50.3
Terms:
Category Voltage, U
C
: Maximum recommended peak DC operating voltage for continuous operation at the category temperature, T
C
Rated Voltage, U
R
: Maximum recommended peak DC operating voltage for continuous operation up to the rated temperature, T
R
Category Temperature, T
C
: Maximum recommended operating temperature; voltage derating may be required at T
C
Rated Temperature, T
R
: Maximum recommended operating temperature without voltage derating; T
R
is equal to or lower than T
C
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
T2073_T591_T598 • 12/5/2017
4
KEMET Organic Capacitor (KO-CAP
®
) – Automotive Grade
T591/T598 High Humidity/High Temperature Automotive Grade Polymer Electrolytic, 2.5 – 50 VDC
Certification
KEMET's Internal Qualification Plan for this polymer electrolytic series of capacitors follows AEC–Q200 guidelines.
For T591 the humidity bias is limited to a maximum of 500 hours.
For T598 the qualification plan is full compliant with AEC–Q200.
Electrical Characteristics
ESR vs. Frequency – T591
1,000
100
Impedance, ESR (Ohms)
10
1
0.1
591B476M010_IMP
591B476M010_ESR
591D107M010_IMP
591D107M010_ESR
591D476M016_IMP
591D476M016_ESR
591V227M2R5_ESR
591D106M050_IMP
591D106M050_ESR
591V227M2R5_IMP
Capacitance vs. Frequency – T591
1,000
100
Capacitance (µF)
10
591B476M010_Cap (µF)
591D106M050_Cap (µF)
591D476M016_Cap (µF)
0.01
0.001
591D107M010_Cap (µF)
100
1,000
10,000
100,000
1,000,000
10,000,000
1
591V227M2R5_Cap (µF)
100
1,000
10,000
100,000
1,000,000
10,000,000
Frequency (Hz)
Frequency (Hz)
ESR vs. Frequency – T598
100
598B476M010_IMP
598B476M010_ESR
598D107M010_ESR
598D227M010_ESR
598D107M016_ESR
Capacitance vs. Frequency – T598
1,000
10
Impedance, ESR (Ohms)
598D107M010_IMP
598D227M010_IMP
598D107M016_IMP
100
Capacitance (µF)
1
0.1
10
0.01
598B476M010_Cap (µF)
598D227M010_Cap (µF)
598D107M010_Cap (µF)
598D107M016_Cap (µF)
0.001
100
1,000
10,000
100,000
1,000,000
10,000,000
1
100
1,000
10,000
100,000
1,000,000
10,000,000
Frequency (Hz)
Frequency (Hz)
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com
T2073_T591_T598 • 12/5/2017
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