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Data Sheet
300V Input Maxi Family
*
DC-DC Converter Module
DC input range: 180 - 375V
Input surge withstand: 400V for 100ms
DC output: 2V - 48V
Programmable output: 10 to 110%
Regulation: ±0.2% no load to full load
Efficiency: Up to 90%
Maximum operating temperature:
100°C at full load
Power density: Up to 100W/cubic inch
Height above board: 0.43 in. (10,9 mm)
Parallelable, with N+M fault tolerance
Low noise ZCS/ZVS architecture
Typical Applications:
off-line systems,
distributed power and electric vehicles
Shown actual size:
4.6 x 2.2 x 0.5 in
117 x 56 x 12,7 mm
Product Overview
This DC-DC converter module uses
second generation power processing, control
Absolute Maximum Ratings
and packaging technologies to provide the
performance, flexibility and cost effectiveness
Parameter
Rating
expected of a mature Power Component.
+In to –In voltage
-0.5 to +375
For example, a plated-cavity core transformer
couples widely separated primary and
+In to –In voltage
400
secondary windings, resulting in low in-to-
PC to –In voltage
-0.5 to +7.0
out parasitic capacitance and noise.
PR to –In voltage
-0.5 to +7.0
High frequency ZCS/ZVS switching,
SC to –Out voltage
-0.5 to +1.5
advanced power semiconductor packaging
and thermal management provide high
–Sense to –Out voltage
1.0
power density with low temperature
Isolation voltage (in to out)
3000
gradients. Extensive use of silicon
Isolation voltage (in to base)
1550
integration results in 1/3 the part count
Isolation voltage (out to base)
500
of a first generation converter.
Storage temperature
-40 to +125
-20 to +100
500 (260)
750 (390)
5 (.57)
Unit
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Vrms
Vrms
Vrms
°C
°C
°F (°C)
°F (°C)
in-lbs (N-m)
Notes
<100ms
“C” Grade
“C” Grade
<5 sec; wave solder
<7 sec; hand solder
6 each, # 4-40 or M3
Part Numbering
Operating temperature
Pin soldering temperature
Pin soldering temperature
Mounting torque
V 300 A 5 C 400 A
Input
Voltage
A = Maxi
B = Mini
C = Micro
Output
Voltage
Output
Power
Product Grade Temperatures (°C)
Grade
Storage
Operating
C
= - 40 to +125
- 20 to +100
T
= - 40 to +125
- 40 to +100
- 40 to +100
H
= - 55 to +125
M
= - 65 to +125
- 55 to +100
Thermal Resistance and Capacity
Parameter
Baseplate to sink; flat, greased surface
Baseplate to sink; thermal pad (P/N 20263)
Baseplate to ambient
Baseplate to ambient; 1000 LFM
Thermal capacity
Min
Typ
0.08
0.07
4.9
1.1
165
Max
Unit
°C/Watt
°C/Watt
°C/Watt
°C/Watt
Watt-sec/°C
For long pin configuration add “L” to the
end of the part number. Slotted baseplate
(style 1) requires no designator. For
threaded baseplate add a “2” to the end of
the part number. For thru-hole, add a “3”.
See page 7 for dimensions.
* The modules described here are the highest power for each output voltage.
Consult factory for availability of lower power units.
Vicor Corporation
Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 1 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.
MODULE OPERATING SPECIFICATIONS
Parameter
Operating input voltage
Input surge withstand
Output voltage setpoint
Min
180
Typ
300
Max
375
400
±1
Unit
Vdc
Vdc
% Vout nom
<100ms
Nominal input; full load; 25°C
Notes
MODULE OUTPUT VOLTAGE RELATED SPECIFICATIONS
Parameter
Efficiency (typ.)
Ripple and noise, p-p (typ.)
Output Power (max.)
Output OVP setpoint (nom.)
Dissipation, standby (typ.)
Load regulation (max.)
Current limit (typ.)
Short circuit current (typ.)
1.8V
1
73.2
75
144
2.8
4.8
0.2
115
115
2V
73.5
75
160
2.8
4.8
0.2
115
115
2.5V
2
3.3V
76.1
85
200
4.3
5.6
0.2
115
115
80.0
60
264
4.3
5.6
0.2
115
115
5V
83.5
70
400
6.3
6.2
0.2
115
115
12V
85.5
130
500
14.3
8.0
0.2
115
115
15V
87.0
90
500
17.8
8.0
0.2
115
115
24V
88.0
80
500
28.1
6.0
0.2
115
115
28V
89.0
65
500
32.7
7.4
0.2
115
115
48V
90.0
50
500
55.7
8.5
0.2
115
115
Unit
%
mV
Watts
Volts
Watts
±% Vout
% Iout
% Iout
Notes
Nominal input; 80% load; 25°C
Nominal input; full load;
25°C; 20MHz BW
At 100°C baseplate temp
25°C; recycle input voltage to
restart ( 1 minute off )
No load; nominal input
No load to full load; nominal input
Output voltage 95% of nominal
Output voltage <250mV
MODULE INPUT SPECIFICATIONS
Parameter
Undervoltage turn-on
Undervoltage turn-off
Overvoltage turn-off/on
147.4
Min
Typ
174.6
152.8
Max
178.2
Unit
Vdc
Vdc
Vdc
Not included
Notes
MODULE OUTPUT SPECIFICATIONS
Parameter
Line regulation
Temperature regulation
Power sharing accuracy
Programming range
10
Min
Typ
±0.02
±0.002
±2
Max
±0.20
±0.005
±5
110
Unit
%
% / °C
%
%
Notes
Low line to high line; full load
Over operating temperature range
10 to 100% of full load
Of nominal output voltage. For trim ming below 90%
of nominal, a minimum load of 10% of maximum
rated power may be required.
Note:
For important information relative to applications where the converter modules are subject to continuous dynamic loading,
contact Vicor Applications Engineering at 800-927-9474.
1
2
Nominal 2V output trimmed to 1.8V by adding external 9,000 ohm resistor from the SC pin to -S pin. (See Fig. 7)
Nominal 3.3V output trimmed to 2.5V by adding external 3,125 ohm resistor from the SC pin to -S pin. (See Fig. 7)
Vicor Corporation
Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 2 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
ELECTRICAL CHARACTERISTICS, continued
MODULE CONTROL SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
PRIMARY SIDE
(PC = Primary Control; PR = Parallel)
PC bias voltage
current limit
PC module disable
PC module enable delay
PC module alarm
PR emitter amplitude
PR emitter current
PR receiver impedance
PR receiver threshold
PR drive capability
SECONDARY SIDE
(SC = Secondary Control)
SC bandgap voltage
SC resistance
SC capacitance
SC module alarm
1.21
990
1.23
1000
0.033
0
1.24
1010
Vdc
ohms
µF
Vdc
With open trim; referenced to –Sense. See Fig. 6
Referenced to –Sense
5.7
150
375
2.4
500
2.5
625
2.6
12
5.9
5.50
1.5
2.3
5.75
2.1
2.6
4
6.00
3.0
2.9
7
0.5
6.1
Vdc
mA
Vdc
ms
Vavg
Volts
mA
ohms
Volts
Modules
25°C
Minimum pulse width: 20ns
Without PR buffer amplifier
UV, OV, OT, module fault. See Figs. 2, 4
PR load >30 ohms, < 30 pF
PC current = 1.0 mA
PC voltage = 5.5V
Must be able to sink
≥4
mA. See Fig. 1
MODULE GENERAL SPECIFICATIONS
Parameter
Remote sense (total drop)
Isolation voltage (in to out)
Isolation voltage (in to base)
Isolation voltage (out to base)
Isolation resistance (in to out)
Weight
Temperature limiting
Agency Approvals
100
3000
1550
500
10
7.3 (210)
115
8 (227)
Min
Typ
Max
0.5
Unit
Vdc
Vrms
Vrms
Vrms
Megohms
Ounces (grams)
°C
See Figs. 2, 4
UL1950, CSA950, EN60950, VDE0805, BS7002,
IEC 60950. With a fuse in series with the +Input
Notes
0.25V per leg (senses must be closed)
Complies with reinforced insulation requirements
Complies with basic insulation requirements
Complies with operational insulation requirements
UL, CSA, TÜV, BABT, CE, VDE
Note:
Specifications are subject to change without notice.
The latest data sheets for individual models are available on the Vicor website at www.vicr.com.
Vicor Corporation
Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 3 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
CONTROL FUNCTIONS - PC PIN
Module Enable/Disable
The module may be disabled by pulling PC below 2.3V with
respect to the –Input. This may be done with an open collector
transistor, relay, or optocoupler. Multiple converters may be
disabled with a single transistor or relay either directly or via
“OR’ing” diodes. See Figure 1.
Primary Auxiliary Supply
At 5.7V, PC can source up to 1.5mA. In the example shown in
Figure 3, PC powers a Module Enabled LED.
Module Alarm
The module contains “watchdog” circuitry which monitors
input voltage, operating temperature and internal operating
parameters. In the event that any of these parameters are
outside of their allowable operating range, the module will shut
down and PC will go low. PC will periodically go high and the
module will check to see if the fault (as an example,
overtemperature) has cleared. If the fault has not been cleared,
PC will go low again and the cycle will restart. The SC pin will
go low in the event of a fault and return to its normal state after
the fault has been cleared. See Figures 2, 4.
+In
PC
+In
SW1
Auto
Restart
2-20ms typ.
f (VIN)
Input Undervoltage
Input Overvoltage
Overtemperature
Module Faults
50Ω
SW2
SW3
1K
+Out
+S
SC
–S
PC
SW1, 2, & 3
shown in
"Fault" position
Disable
PR
–In
PR
–In
5.7 Vdc
(0-3mA)
1.23
Vdc
6K
–Out
Disable = PC <2.3V
Figure 1—Module
enable/disable.
Figure 2—PC/SC
module alarm logic.
+In
Fault
PC
40µs typ.
5.7V
PC
"Module
Enabled"
4kΩ
PR
–In
SC
1.23V
2-20ms typ.
Figure 3—LED
on-state indicator.
Figure 4—PC/SC
module alarm timing.
Voltage
Detector
+In
PC
+Out
+S
SC
Alarm
1.00V
PR
–In
–S
–Out
Figure 5—Isolated
on-state indicator.
Figure 6—Secondary
side on-state indicator.
Page 4 of 8
Vicor Corporation
Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
CONTROL FUNCTIONS - SC PIN
Output Voltage Programming
The output voltage of the converter can be adjusted or
programmed via fixed resistors, potentiometers or voltage
DACs. See Figures 7 & 8.
+Out
+S
Error
Amp
1kΩ
0.033µF
SC
–S
–Out
1.23V
1.23V
R
D
Trim Down
Load
Error
Amp
1kΩ
0.033µF
+Out
+S
SC
–S
–Out
R
U
Trim Up
Load
R
D
(ohms) =
1,000 Vout
Vnom - Vout
R
U
(ohms) =
1,000
(Vout-1.23)
Vnom
1.23
(Vout-Vnom)
- 1,000
Figure 7—Output
voltage trim down circuit.
Trim Down
1. This converter is not a constant power device – it has a
constant current limit. Hence, available output power is
reduced by the same percentage that output voltage is
trimmed down. Do not exceed maximum rated output current.
2. The trim down resistor must be connected to the –Sense pin.
Figure 8—Output
voltage trim up circuit.
Trim Up
1. The converter is rated for a maximum delivered power. To ensure
that maximum rated power is not exceeded, reduce maximum
output current by the same percentage increase in output voltage.
2. The trim up resistor must be connected to the +Sense pin.
3. Do not trim the converter above maximum trim range
(typically +10%) or the output over voltage
protection circuitry may be activated.
Trim values calculated automatically:
Resistor trim calculators are available on Vicor’s
web site at URL: www.vicr.com/tools.html
or by requesting a copy of Vicor’s
Applications Manual on a CD ROM.
Resistor values can be calculated for fixed
trim up, fixed trim down and for variable
trim up or down cases for both 1st and
2nd Generation DC-DC converters.
In addition to trimming information, the
web site and the applications manual on
CD ROM also include design tips,
applications circuits, EMC suggestions,
thermal design guidelines and PDF data
sheets for all available Vicor products.
Vicor Corporation
Tel: 800-735-6200 • 978-470-2900 • Fax: 978-475-6715
Page 5 of 8
The latest data sheets for individual models are available on the Vicor website at www.vicr.com
