12
1-800-735-6200
Mega Module &
Mega Module Jr.
Family
25 to 600 Watts
DC-DC Converters
Single, Dual,
Triple Output
Chassis Mount
Features
s
s
s
s
s
s
Inputs: 10 to 400Vdc
Any Output, 1 to 95Vdc
UL, CSA, TÜV, VDE, BABT
80-90% Efficiency (Typical)
Up to 27W/Cubic Inch
1 Up
2.58" x 2.5" x 0.62" (Junior)
4.9" x 2.5" x 0.62" (Full Size)
2 Up
2.58" x 4.9" x 0.62" (Junior)
4.9" x 4.9" x 0.62" (Full Size)
3 Up
2.58" x 7.3" x 0.62" (Junior)
4.9" x 7.3" x 0.62" (Full Size)
ZCS Power Architecture
Low Noise FM Control
Booster Versions Available for
Expanded Output Power
CE Marked
Sept. 99 1 of 4
Configuration Chart
Full-Size Modules
Mega Modules:
Single Output
VI-L
VI-M
VI-N
Dual Output
VI-P
VI-Q
Triple Output
VI-R
Junior-Size Modules
Mega Module Juniors:
Single Output
VI-LJ
Dual Output
VI-PJ
Triple Output
VI-RJ
-
-
-
-
-
-
50-200W
100-400W
300-600W
100-400W
150-600W
150-600W
4.9"
4.9"
4.9"
4.9"
4.9"
4.9"
#
of Modules
x 2.5" x 0.62"
1
x 4.9" x 0.62"
2
x 7.3" x 0.62"
3
x 4.9" x 0.62"
2
x 7.3" x 0.62"
3
x 7.3" x 0.62"
3
-
-
-
25-100W
50-200W
75-300W
2.58" x 2.5" x 0.62"
2.58" x 4.9" x 0.62"
2.58" x 7.3" x 0.62"
1
2
3
Input Voltage
Nominal
0 = 12V
1 = 24V
W= 24V
2 = 36V
3 = 48V
N = 48V
4 = 72V
T = 110V
5 = 150V
6 = 300V
7 = 150/300V
Range
Brownout Transient
10 - 20V
n/a
22
21 - 32V
18
36
18 - 36V
n/a
n/a
21 - 56V
18
60
42 - 60V
36
72
36 - 76V
n/a
n/a
55 - 100V
45
110
66 - 160V
n/a
n/a
100 - 200V
85
215
200 - 400V
170
425
100 - 375V
90
n/a
*
**
Output Voltage
Mega
Mega
Module Module Jr.
(4)
(1)
(8)
(5)
(8)
(5)
(6)
(1)
(10)
(5)
(10)
(5)
(9)
(4)
(8)
(5)
(9)
(5)
(10)
(6)
(5)
(1)
Z
Y
0
M
1
2
3
L
4
=
=
=
=
=
=
=
=
=
2V
3.3V
5V
10V
12V
15V
24V
28V
48V
s
s
(1 to 95V, consult factory)
s
s
s
s
Product Grade
E
C
I
M
=
=
=
=
Mega Module
-10°C to +85°C
-25°C to +85°C
-40°C to +85°C
-55°C to +85°C
Mega Module Jr.
-10°C to +100°C
-25°C to +100°C
-40°C to +100°C
-55°C to +100°C
Output Power/Current
Mega Module
V
OUT
≥
5V V
OUT
< 5V
Y = 50W Y = 10A
X = 75W X = 15A
W = 100W W = 20A
V = 150W V = 30A
U = 200W U = 40A
Mega Module Jr.
V
OUT
≥
5V V
OUT
< 5V
Z = 25W Z = 5A
Y = 50W Y = 10A
X = 75W X = 15A
W = 100W W = 20A
Product Highlights
Vicor’s Mega Module and Mega
Module Jr. Families of single, dual and
triple output DC-DC converters provide
power system designers with cost
effective, high performance, off-the-shelf
solutions to applications that might
otherwise require a custom supply.
Incorporating standard VI-200 or
VI-J00 Family converters in rugged,
chassis mount packages, Mega Module
and Mega Module Jr.’s can be ordered
with single, dual or triple outputs,
having a combined output power of up
to 600W. Totally isolated outputs
eliminate efficiency penalties and
output interaction problems.
Output Power/Current
V
OUT
≥
5V
W = 100W
V = 150W
U = 200W
S = 300W
Q = 400W
V
OUT
< 5V
W =
20A
V =
30A
U =
40A
S =
60A
Q =
80A
Output Power/Current
V
OUT
≥
5V
S = 300W
P = 450W
M = 600W
V
OUT
< 5V
S
= 60A
P
= 90A
M = 120A
Max. Output Per Module 5V Outputs >5V Outputs <5V Outputs
(1)
50W
50W
10A
(4)
75W
75W
15A
(5)
75W
100W
20A
(6)
100W
100W
20A
*Brownout 75% of rated load.
**Transient voltage for 1 second.
***Consult factory for availability of “T” input Mega Module Jrs.
Max. Output Per Module
(7)
(8)
(9)
(10)
5V Outputs >5V Outputs <5V Outputs
100W
150W
30A
150W
150W
30A
150W
200W
40A
200W
200W
40A
For the latest Vicor Product Information: www.vicr.com
12
1-800-735-6200
Mega Module Specifications
(typical at T
BP
= 25°C, nom. line and 75% load, unless otherwise specified)
Mega Module (E-Grade)
PARAMETER
s
Input Characteristics
Inrush charge
Input reflected ripple current – pp
Input ripple rejection
Sept. 99 2 of 4
Mega Module (C-, I-, M-Grade)
MIN.
TYP.
MAX.
UNITS
TEST CONDITIONS
MIN.
TYP.
MAX.
120x10
-6
10%
25+20Log Vin
Vout
120x10
-6
10%
200x10
-6
( )
2
30+20Log Vin
Vout
Vin
20+20Log
Vout
1.35
( )
( )
2
1%
0.2%
0.5%
0.02
Coulombs
I
IN
dB
dB
Nom. line, per module
Nom. line, full load
120 Hz, nom. line
2400 Hz, nom. line
No load power dissipation
s
Output Characteristics
Setpoint accuracy
Load/line regulation
Load/line regulation
Output temperature drift
Long term drift
Output ripple - pp:
2V, 3.3V
5V
12-48V
High/low program
1
Total remote sense compensation
OVP setpoint
2
Current limit
Short circuit current
3
s
Control Pin Characteristics
Gate out impedance
Gate in impedance
Gate in open circuit voltage
Gate in low threshold
Gate in low current
Power sharing accuracy
s
Dielectric Withstand Characteristics
Input to output
Output to baseplate
Input to baseplate
s
Thermal Characteristics
Efficiency
Baseplate to chassis
Thermal Shutdown
(Drivers only)
s
Mechanical Specifications
Weight
1 Up
2 Up
3 Up
1
12V
1.35
Watts
Per module
1%
2%
0.5%
1%
0.02
0.02
150
5%
3%
110%
125%
105%
20%
135%
140%
0.5%
0.05%
0.2%
0.01
0.02
60
2%
0.75%
50%
0.5
115%
105%
20%
V
NOM
V
NOM
V
NOM
% / °C
%/1K hours
mV
LL to HL, 10% to FL
LL to HL, NL to 10%
Over rated temp.
50%
0.5
100
3%
1.5%
110%
135%
125%
130%
20 MHz bandwidth
20 MHz bandwidth
20 MHz bandwidth
0.25V max. neg. leg
Recycle power
Automatic restart
125%
Volts
V
NOM
I
NOM
I
NOM
50
10
3
6
0.65
.95
6
1.05
0.65
0.95
50
10
3
6
6
1.05
Ohms
Ohms
Volts
Volts
mA
Use open collector
3,000
500
1,500
3,000
500
1,500
V
RMS
V
RMS
V
RMS
Baseplate earthed
90
78-88%
0.1
95
105
90
80-90%
0.1
95
105
°C/Watt
°C
Cool and recycle
power to restart
9.0 (255)
1.2 (545)
1.7 (772)
9.0 (255)
1.2 (545)
1.7 (772)
Ounces (Grams)
Lbs. (Grams)
Lbs. (Grams)
and 15V outputs, standard trim range ±10%. Consult factory for wider trim range.
typical for booster modules.
3
Output voltages of 5V or less incorporate foldback current limiting; outputs of 10V and above contain straight-line limiting.
2
131%
For the latest Vicor Product Information: www.vicr.com
12
1-800-735-6200
Mega Module Jr. Specifications
(typical at T
BP
= 25°C, nom. line and 75% load, unless otherwise specified)
Mega Module Jr. (E-Grade)
PARAMETER
s
Input Characteristics
Inrush charge
Input reflected ripple current — pp
Input ripple rejection
Sept. 99 3 of 4
Mega Module Jr. (C-, I-, M-Grade)
MIN.
TYP.
MAX.
UNITS
TEST CONDITIONS
MIN.
TYP.
MAX.
60x10
-6
100x10
-6
10%
Vin
25+20Log
Vout
( )
60x10
-6
100x10
-6
10%
30+20Log Vin
Vout
20+20Log Vin
Vout
( )
( )
Coulombs
I
IN
dB
dB
Watts
Nom. line, per module
Nom. line, full load
120 Hz, nom. line
2400 Hz, nom. line
Per module
No load power dissipation
s
Output Characteristics
Setpoint accuracy
Load/line regulation
Load/line regulation
Output temperature drift
Long term drift
Output ripple, pp:
2V, 3.3V
5V
12V-48V
High/low program
1
Total remote sense compensation
OVP setpoint
Current limit
Short circuit current
s
Control Pin Characteristics
Gate out impedance
Gate in impedance
Gate in high threshold
Gate in low threshold
Gate in low current
s
Dielectric Withstand Characteristics
Input to output
Output to baseplate
Input to baseplate
s
Thermal Characteristics
Efficiency
Baseplate to chassis
s
Mechanical Specifications
Weight
1 Up
2 Up
3 Up
1.35
2
1.35
2
1.0%
2.0%
0.5%
1.0%
0.02
0.02
200
5%
3%
50%
0.5
N/A
105%
105%
135%
140%
105%
105%
110%
50%
0.5
0.5%
0.05%
0.2%
0.01
0.02
100
2%
0.75%
1%
0.2%
0.5%
V
NOM
V
NOM
V
NOM
%/°C
%/1K hours
mV
LL to HL, 10% to FL
LL to HL, NL to 10%
Over rated temp.
150
3%
1.5%
110%
20 MHz bandwidth
20 MHz bandwidth
20 MHz bandwidth
0.25V max. neg. leg
Automatic restart
V
NOM
Volts
I
NOM
I
NOM
N/A
125%
130%
50
10
3
6
0.65
6
0.65
50
10
3
6
6
Ohms
Ohms
Volts
Volts
mA
Use open collector
3,000
500
1,500
3,000
500
1,500
V
RMS
V
RMS
V
RMS
Baseplate earthed
78-88%
0.2
80-90%
0.2
°C/Watt
4.5 (127)
8.8 (250)
13.3 (377)
4.5 (127)
8.8 (250)
13.3 (377)
Ounces (Grams)
Ounces (Grams)
Ounces (Grams)
1
12V
and 15V outputs, standard trim range ±10%. Consult factory for wider trim range.
For the latest Vicor Product Information: www.vicr.com
12
1-800-735-6200
Mega Module Mechanical Specifications
Inputs
5 Gate Out #2
6 Gate In #2
7 Gate Out #3
8 Gate In #3
JR. MODULE:
2.58
(65,5)
4.90
(124,5)
TYP.
.53
TYP.
(13,5)
SER. NO.
Sept. 99 4 of 4
Inputs
1 –Input
2 Gate Out #1
3 Gate In #1
4 +Input
Outputs
Side view (all models)
Outputs
Output #1
A –Output
B –Sense
C Trim
D +Sense
E +Output
Output #2
F –Output
G –Sense
H Trim
J +Sense
K +Output
Output #3
L –Output
M –Sense
N Trim
P +Sense
Q +Output
2.18
(55,4)
L- and LJ-Series
.16
(4,1)
1
2
MEGA MODULE
DC-DC CONVERTER
L- and LJ-Series
ø.150 (ø3,81) THRU
C'BORE ø.250 (ø6,35)
X .170 (4,32) DEEP
A
B
C
D
E
2,50
TYP.
(63,5)
3
4
.19
TYP.
(4,8)
TOP VIEW
2.76
TYP.
(70,1)
5.52
TYP.
(140,2)
JR. MODULE:
3.20
(81,3)
.63
(16.0)
TYP.
JR. MODULE:
1.60
(40,6)
P- and
PJ-Series
1
2
3
2.26
(57,4)
M-Series
.19
(4,8)
M-Series
P- and
PJ-Series
A
A
B
C
D
C
D
E
F
G
H
E
.25
J
K
4.90
(124,5)
TYP.
1
2
MEGA MODULE
TM
B
DC-DC CONVERTER
3
5
6
4
2.26
(57,4)
4
5
TOP VIEW
(6,4)
TYP.
R- and
RJ-Series
1
2
3
1
Q-Series
.19
(4,8)
N-Series
N-Series
Q-Series
R- and
RJ-Series
A
B
B
C
D
D
E
F
G
H
J
E
F
K
L
M
H
J
K
P
Q
N
7.32
TYP.
(185,9)
C
A
A
1
2.26
(57,4)
3
D
B
2
MEGA MODULE
DC-DC CONVERTER
2
3
C
5
6
6.94
(176,3)
7
8
4
5
6
4
2.26
(57,4)
4
5
E
G
TOP VIEW
Terminal and Product Model
–Input, +Input
All models
–Output, +Output
L-, P-, R-, LJ-,
PJ- & RJ-Series
M- & N-Series
Q-Series
Supervisory
All models
Terminal Style
PCB
PCB
Screw Size
8-32 UNC
8-32 UNC
Recommended Torque
10 in-lb (1.1 N-m)
10 in-lb (1.1 N-m)
65 in-lb (7.2 N-m)
10 in-lb (1.1 N-m)
65 in-lb (7.2 N-m)
LUG
SCREW
HELICAL
LOCKWASHER
TERMINAL
NUT
Metal
1/4-20 UNC
PCB
8-32 UNC
Metal
1/4-20 UNC
®
insulated
Sized to accept AMP Faston
receptacle #2-520184-2
For the latest Vicor Product Information: www.vicr.com
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