• XG5N-U Sockets with OMRON’s unique lock enable one-
hand insertion with a secure lock.
Save up to 24% of the space required for the XG4A.
■
Conceptual Application Diagram
Discrete wires
XG5N-U
XG5N
XG4C
XG4A
■
Ratings and Characteristics
Rated current
Rated voltage
Contact resistance
Insulation resistance
Withstand voltage
Total insertion force
3 A/contact (with AWG22
wire)
2 A/contact (with AWG24
wire)
1 A/contact (with AWG26 or AWG28
wire)
250 VAC
20 mΩ max. (at 20 mV, 100 mA max.)
1,000 MΩ min. (at 500 V DC)
500 VAC for 60 s (leakage current: 1 mA max.)
No.
of contacts
×
1.96
N
max.
■
Applicable Contacts and Wires
Applicable
wires
Applicable
Contacts
AWG
No.
(UL1007 twisted
wires)
22
XG5W-0231
24
26
24
XG5W-0232
26
28
Conductor construction
(elements/element diameter (mm))
17/0.16
11/0.16
7/0.16
11/0.16
7/0.16
7/0.127
Individual pull-out force 0.29
N
min.
Insertion durability
Ambient operating
temperature
50 times
−55
to 105°C (with no icing at low temperature)
■
Materials and Finish
Housing
Lock Levers
Mating end
Contacts Crimped
section
Fiber-glass reinforced PBT resin (UL94 V-2)/black
POM resin (UL94 HB)/black
Phosphor bronze/nickel base, gold plated (0.15
μm)
Phosphor bronze/nickel base, tin plated (2.0
μm)
1
XG5N/XG5N-U
■
Mating
Sockets
XG5N-U
Discrete
Wire
Crimping
Lock Levers
XG4C
Box-type
Plugs
Crimped MIL Connector Sockets for Discrete Wires
Plugs
Mates
with
Sockets
XG5N
Discrete
Wire
Crimping
XG4A
2-tier Plugs
XG4A
MIL Plugs
with Long
Locks
Plugs
XG4E
IDC Plugs with
Long Locks
XG4S
Strain Reliefs
XG4C
Box-type
Plugs
XG8W
Original
Plugs
Mates
with
■
Dimensions
XG5N-U (with Lock Levers Attached)
(C)
(Unit: mm)
(16.4)
(15.6)
(D)
Dimension (mm)
No. of contacts
10
A
17.26
22.34
24.88
29.96
37.58
42.66
47.74
55.36
68.06
80.76
85.84
B
10.16
15.24
17.78
22.86
30.48
35.56
40.64
48.26
60.96
73.66
78.74
C
26.80
31.88
34.42
39.50
47.12
52.20
57.28
64.90
77.60
90.30
95.38
D
26.20
31.28
33.82
38.90
46.52
51.60
56.68
64.30
77.00
89.70
94.78
A
B
2.54
2.54
6.10 7.90
14
16
20
26
30
34
XG5N
40
50
60
14.4
64
Triangular mark
Polarity guide
A
B
2.54
2.54
6.10
2
XG5N/XG5N-U
■
Ordering Information
Appearance Socket and Lock Set
Note:
The Locks and Sockets
are provided separately.
Crimped MIL Connector Sockets for Discrete Wires
Socket Housing
Lock Levers *1
Crimp Contacts, Type 1
Crimp Contacts, Type 2
No.
of
contacts
10
14
16
20
26
30
34
40
50
No.
of
polarity
guides
0
1
1
1
1
1
1
1
1
1
2
1
2
1
2
Model
XG5N-100-U
XG5N-101-U
XG5N-141-U
XG5N-161-U
XG5N-201-U
XG5N-261-U
XG5N-301-U
XG5N-341-U
XG5N-401-U
XG5N-501-U
XG5N-502-U
XG5N-601-U
XG5N-602-U
XG5N-641-U
XG5N-642-U
Model
XG5N-100
XG5N-101
XG5N-141
XG5N-161
XG5N-201
XG5N-261
XG5N-301
XG5N-341
XG5N-401
XG5N-501
XG5N-502
XG5N-601
XG5N602
XG5N-641
XG5N-642
Model
Model
Model
XG5W-0231
(loose contacts)
XG5W-0232
(loose contacts)
XG5U-0001
XG5W-0231-R *2
(reel contacts)
XG5W-0232-R *2
(reel contacts)
60
64
*1. Each XG5N-@@@ Connector requires two Lock Levers.
*2. Order the required number of reels (10,000 contacts).
Note:
The pitch between the two polarity guides on Connectors
with
50, 60, or 64 contacts is 22.86 mm.
■
Specified Tools
●
Manual Crimping Tool
XY2B-7007
●
Automatic Applicator
Use an Applicator that is manufactured by Japan Automatic
Machine Co., Ltd. Contact information is provided below.
Japan:
Japan Automatic Machine Co., Ltd.
TEL 03-3756-1434
China:
Japan Automatic Machine Technology (Huizhou) Ltd.
6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech
Industrial Development Zone, Huizhou,Guangdong,China
TEL(86-752)2771-614 FAX(86-752)2771-619
South-eastern Asia:
Japan Automatic Machine Singapore Pte. Ltd.
HB Centre 12 Tannery Road #04-02, Singapore 347722
TEL 65-6545-8140 FAX 65-6545-8141
USA, Europe:
Toyojamco, Ltd.
8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA
TEL (915)595-8825 FAX (915)595-8794
Crimping Machine
Crimp Contacts, Type 1
Crimp Contacts, Type 2
Planned for the near
future.
*1
Strip Crimper
SCA-106700
*2
Model
XY2B-7007
●
Contact Removal Tool
XY2E-0003
Model
XY2E-0003
*1. Inquire for details.
*2. This model number is for standard specifications.
Inquire for other specifications.
3
XG5N/XG5N-U
■
Safety Precautions
●
Crimping Method
Crimped MIL Connector Sockets for Discrete Wires
●
Attaching the Lock Levers
Attach the holes in the Lock Levers to the protrusions on both
sides of the housing and make sure that they are set securely.
Always use the specified Crimping Tool or Applicator to wire the
crimped contacts.
Refer to the instruction sheet that is provided separately for
details.
●
Contact Insertion Method
Confirm the orientation of the crimped contacts and then insert
them all the way to the back of the Socket. After insertion, con-
firm that the lances are securely set in the lance holes on the
socket housing.
Lance
Lance hole
●
Precautions for Correct Use
Before Insertion
After Insertion (Set in Socket)
●
Contact Replacement Method
To remove contacts that have been incorrectly inserted, always
use the XY2E-0003 Contact Removal Tool.
(1) Insert the end of the Removal
Tool into the lance hole in the
socket housing and press the
lance all the way inside the
socket housing.
(2) While pressing in on the lance,
pull out the Contact.
(3) Insert a new Contact.
Note: Do not use any Contacts that have been removed.
When mating the Sockets with XG4C Box Plugs, always use the
XG5U-0001 Lock Levers. Otherwise the Connectors may
become disconnected due to vibration or shock.
●
Storage
(1) Do not store the Sockets in locations subject to dust or high
humidity.
(2) Do not store the Sockets in locations close to sources of gas-
ses such ammonia gas or sulfide gas.
•
Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
•
Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
Note: Do not use this document to operate the Unit.
OMRON Corporation
Electronic and Mechanical Components Company
Contact: www.omron.com/ecb
Cat. No. G023-E1-06
0816(0112) (O)
4
Mouser Electronics
Authorized Distributor
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