Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
Crimped Sockets for Discrete Wires Join
the MIL Connector Series
• XG5N-U Sockets with OMRON’s unique lock enable one-
hand insertion with a secure lock.
• Save up to 24% of the space required for the XG4A.
■
Conceptual Application Diagram
Discrete wires
XG5N-U
XG5N
XG4C
XG4A
■
Mating
Mate.
Mate.
XG5N Socket
XG4A Plug
XG5N-U Socket with Lock
XG4C Plug
■
Ratings and Characteristics
Rated current
Rated voltage
Contact resistance
Insulation resistance
Withstand voltage
Total insertion force
Individual pull-out
force
Insertion durability
Ambient operating
temperature
3 A/contact (with AWG22 wire)
2 A/contact (with AWG24 wire)
1 A/contact (with AWG26 or AWG28 wire)
250 VAC
20 mΩ max. (at 20 mV, 100 mA max.)
1,000 MΩ min. (at 500 V DC)
500 VAC for 60 s (leakage current: 1 mA max.)
No. of contacts
×
1.96 N max.
0.29 N min.
50 times
−55
to 105°C (with no icing)
■
Materials and Finish
Housing
Lock Levers
Contacts Mating end
Crimped
section
Fiber-glass reinforced PBT resin (UL94 V-2)/black
POM resin (UL94 HB)/black
Phosphor bronze/nickel base, gold plated (0.15
μm)
Phosphor bronze/nickel base, tin plated (2.0
μm)
■
Applicable Contacts and Wires
Applicable
Contacts
XG5W-
0231
XG5W-
0232
Applicable wires
Conductor construction
AWG No.
(UL1007 twisted wires) (elements/element diameter (mm))
22
17/0.16
24
11/0.16
26
7/0.16
24
11/0.16
26
7/0.16
28
7/0.127
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
1
Double Row Sockets - Crimp Terminal
■
XG5N / XG5N-U
Dimensions
(Unit: mm)
XG5N-U (with Lock Levers Attached)
(C)
(16.4)
(15.6)
No. of contacts
(D)
A
B
2.54
2.54
6.10 7.90
XG5N
14.4
10
14
16
20
26
30
34
40
50
60
64
A
17.26
22.34
24.88
29.96
37.58
42.66
47.74
55.36
68.06
80.76
85.84
Dimension (mm)
B
C
10.16
26.80
15.24
31.88
17.78
34.42
22.86
39.50
30.48
47.12
35.56
52.20
40.64
57.28
48.26
64.90
60.96
77.60
73.66
90.30
78.74
95.38
D
26.20
31.28
33.82
38.90
46.52
51.60
56.68
64.30
77.00
89.70
94.78
Triangular mark
Polarity guide
A
B
2.54
2.54
6.10
Ordering Information
Appearance
Socket and Lock Set
Note: The Locks and Sockets
are provided separately.
Socket Housing
Lock Levers
Crimp Contacts, Type 1
Crimp Contacts, Type 2
No. of
contacts
10
14
16
20
26
30
34
40
50
60
64
No. of
polarity
guides
0
1
1
1
1
1
1
1
1
1
2
1
2
1
2
Model
XG5N-100-U
XG5N-101-U
XG5N-141-U
XG5N-161-U
XG5N-201-U
XG5N-261-U
XG5N-301-U
XG5N-341-U
XG5N-401-U
XG5N-501-U
XG5N-502-U
XG5N-601-U
XG5N-602-U
XG5N-641-U
XG5N-642-U
Model
XG5N-100
XG5N-101
XG5N-141
XG5N-161
XG5N-201
XG5N-261
XG5N-301
XG5N-341
XG5N-401
XG5N-501
XG5N-502
XG5N-601
XG5N602
XG5N-641
XG5N-642
Model
Model
Model
XG5W-0231
(loose contacts)
XG5W-0232
(loose contacts)
XG5U-0001
XG5W-0231-R*
(reel contacts)
XG5W-0232-R*
(reel contacts)
* Order the required number of reels (10,000 contacts).
Note:
The pitch between the two polarity guides on Connectors with 50, 60, or 64 contacts is 22.86 mm.
2
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
AssemblyTools
Manual Crimping Tool
XY2B-7007
Automatic Applicator
Use an Applicator that is manufactured by Japan Automatic Machine
Co., Ltd. Contact information is provided below.
Japan:
Japan Automatic Machine Co., Ltd.
TEL 03-3756-1434
China:
Japan Automatic Machine Technology (Huizhou) Ltd.
6-1-B,Songshan Industrial Park, Huizhou Zhongkai Hi-Tech
Industrial Development Zone, Huizhou,Guangdong,China
TEL(86-752)2771-614 FAX(86-752)2771-619
South-eastern Asia:
Japan Automatic Machine Singapore Pte. Ltd.
HB Centre 12 Tannery Road #04-02, Singapore 347722
TEL 65-6545-8140 FAX 65-6545-8141
USA, Europe:
Toyojamco, Ltd.
8370 Burnahm Road Suite 200 EL Paso, TX 79907 USA
TEL (915)595-8825 FAX (915)595-8794
Model
XY2B-7007
Minimum ordering quantity
(pieces)
1
Contact Removal Tool
XY2E-0003
Crimping Machine
Crimp Contacts, Type 1
Model
XY2E-0003
Minimum ordering quantity
(pieces)
1
Crimp Contacts, Type 2
Planned for the near
future.
*1
Strip Crimper
SCA-106700
*2
*1: Inquire for details.
*2: This model number is for standard specifications.
Inquire for other specifications.
Safety Precautions
Crimping Method
Always use the specified Crimping Tool or Applicator to wire the
crimped contacts.
Refer to the instruction sheet that is provided separately for details.
Attaching the Lock Levers
Attach the holes in the Lock Levers to the protrusions on both sides
of the housing and make sure that they are set securely.
Contact Insertion Method
Confirm the orientation of the crimped contacts and then insert them
all the way to the back of the Socket. After insertion, confirm that the
lances are securely set in the lance holes on the socket housing.
Lance
Lance hole
Before Insertion
After Insertion (Set in Socket)
Precautions for Correct Use
When mating the Sockets with XG4C Box Plugs, always use the
XG5U-0001 Lock Levers. Otherwise the Connectors may become
disconnected due to vibration or shock.
Contact Replacement Method
To remove contacts that have been incorrectly inserted, always use
the XY2E-0003 Contact Removal Tool.
1.
Insert the end of the Removal
Tool into the lance hole in the
socket housing and press the
lance all the way inside the
socket housing.
2.
While pressing in on the lance,
pull out the Contact.
3.
Insert a new Contact.
Note:
Do not use any Contacts that have
been removed.
Storage
1.
Do not store the Sockets in locations subject to dust or high
humidity.
2.
Do not store the Sockets in locations close to sources of gasses
such ammonia gas or sulfide gas.
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
3
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at
http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.components.omron.com
847-882-2288
Cat. No. G023-E-02
08/12
Specifications subject to change without notice
Printed in USA
4
Crimped MIL Connector Sockets for Discrete Wires
XG5N/XG5N-U
