PRODUCT SPECIFICATION
SABRE .125(3.18) X .020 (0.51) FLAT BLADE SYSTEM WITH TPA
1.0 SCOPE
This Product Specification covers the 7.50 mm (.295 inch) centerline connector series with 18 to 14
AWG wire using crimp technology with tin plating.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER(S)
PRODUCT NAME
Plug Housing, 2 circuit
Plug Housing, 3 circuit
Plug Housing, 4 circuit
Plug Housing, 5 circuit
Plug Housing, 6 circuit
Right Angle Header, 2 circuit
Right Angle Header, 3 circuit
Right Angle Header, 4 circuit
Right Angle Header, 5 circuit
Right Angle Header, 6 circuit
Right Angle Header, 8 circuit
Vertical Header, 2 circuit
Vertical Header, 3 circuit
Vertical Header, 4 circuit
Vertical Header, 5 circuit
Vertical Header, 6 circuit
Vertical Header, 8 circuit
Receptacle Housing, 2 circuit
Receptacle Housing, 3 circuit
Receptacle Housing, 4 circuit
Receptacle Housing, 5 circuit
Receptacle Housing, 6 circuit
Receptacle Housing, 8 circuit
Male Tab Crimp Terminal, Small
Male Tab Crimp Terminal, Large
Male Tab Crimp Terminal, Side by Side
Receptacle Terminal, Small
Receptacle Terminal, Large
PART NUMBER
43680-1002, -2002, -3002
43680-1003, -2003, -3003
43680-1004, -2004, -3004
43680-1005, -2005, -3005
43680-1006, -2006, -3006
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
(see SDA-43160-****)
44441-1002, -2002, -3002
44441-1003, -2003, -3003
44441-1004, -2004, -3004
44441-1005, -2005, -3005
44441-1006, -2006, -3006
44441-1008, -2008, -3008
43178-1002
43178-2002
43178-3002
43375-0001
43375-1001
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2016-3336
DATE:
2016/2/24
TITLE:
B
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
CHECKED BY:
SHEET No.
1
of
5
FSMITH
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
See the appropriate sales drawings for information on dimensions, materials, platings and
markings.
2.3 SAFETY AGENCY APPROVALS
UL File #E29179
CSA File #LR19980
TUV Certificate #R72130381
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
See the appropriate sales drawings for necessary referenced documents and specifications.
4.0 RATINGS
4.1 VOLTAGE
600 Volts AC (RMS)
4.2 CURRENT AND APPLICABLE WIRES
Circuit Size
2
Wire Gauge
14
16
18
14
16
18
14
16
18
14
16
18
14
16
18
14
16
18
Configuration
Current Rating (Amps)
18
13
12
16
14
11
16
13
10
18
15
13
16
14
11
14
13
12
4
Wire To Wire
6
2
6
Wire To Board
8
NOTE: The current capacity is based on each circuit position being loaded with the given wire
size, and the rated current applied. The capacity for other applications may be higher.
4.3 TEMPERATURE
Operating:
- 40°C to + 75°C
Nonoperating: - 40°C to + 100°C
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2016-3336
DATE:
2016/2/24
TITLE:
B
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
CHECKED BY:
SHEET No.
2
of
5
FSMITH
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
ITEM
TEST CONDITION
Mate connectors: apply a maximum voltage
of
20
mV and a current of
100
mA.
(Measurement locations in Section 7.0)
Unmate & unmount connectors: apply a
Insulation
voltage of
500
VDC between adjacent
Resistance
terminals and between terminals to ground.
Dielectric
Mate connectors: apply a voltage of 5000
Withstanding
VAC for
1
minute between adjacent
Voltage
terminals and between terminals to ground.
Mate connectors: measure the temperature
Temperature
rise at the rated current after
96
hours,
Rise
Followed by 500 hours of current cycling
(via Current Cycling)
(45 minutes ON and
15
minutes OFF
perhour).
DESCRIPTION
Contact
Resistance
(Low Level)
REQUIREMENT
30
milliohms
MAXIMUM
[initial]
1000
Megohms
MINIMUM
No breakdown;
current leakage <
5
mA
1
2
3
4
Temperature rise:
+30°C
MAXIMUM
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2016-3336
DATE:
2016/2/24
TITLE:
B
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
CHECKED BY:
SHEET No.
3
of
5
FSMITH
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
Connector Mate
and
Unmate Forces
Mate and unmate connector (male to female)
at a rate of
25 ± 6
mm (1
± ¼
inch) per
minute.
(Gage dimensions in Section 7.0)
REQUIREMENT
13.3
N (3 lbf)
MAXIMUM insertion force
&
2.2
N (.5 lbf)
MINIMUM withdrawal force
67
N (15 lbf)
MINIMUM retention force
w/ TPA not activated;
125
N (25 lbf)
MINIMUM retention force
w/ TPA activated
67
N (15 lbf)
MINIMUM retention force
w/ TPA not activated;
100
N (22.5 lbf)
MINIMUM retention force
w/ TPA activated
5
6
Terminal
Axial pullout force on the terminal in the
Retention Force
housing at a rate of
25 ± 6
mm (1
± ¼
inch)
from Housing
per minute.
(Receptacle Terminal)
7
Terminal
Retention Force
from Housing
(Male Tab Terminal)
Axial pullout force on the terminal in the
housing at a rate of
25 ± 6
mm (1
± ¼
inch)
per minute.
8
Durability
9
Vibration
(Random)
10
Shock
(Mechanical)
Wire
Pullout Force
(Axial)
Wire
Pullout Force
(Right Angle)
Terminal
Insertion Force
(into Housing)
11
12
Mate connectors up to
25
cycles at a
3
milliohms MAXIMUM
maximum rate of
10
cycles per minute prior
(change from initial)
to Environmental Tests.
Subject mated connectors to vibration with an
5
milliohms MAXIMUM
amplitude of
1.52
mm (.060 inch) peak to
(change from initial)
peak; a sweep of 10-55-10 hertz in 1.0 min.;
&
and a duration of 2.0 hours in the ±X,±Y,±Z
Discontinuity <
1
microsecond
axes.
5
milliohms MAXIMUM
Mate connectors and shock at
50
g's with ½
(change from initial])
sine wave (11 milliseconds) shocks in the
&
±X,±Y,±Z axes (18 shocks total).
Discontinuity <
1
microsecond
14 AWG:
222
N (50 lbf)
Apply an axial pullout force on the wire at a
16 AWG:
200
N (45 lbf)
rate of
25 ± 6
mm (1
± ¼
inch).
18 AWG:
133
N (30 lbf)
MINIMUM pullout force
***
N (*** lbf)
MINIMUM pullout force
Apply a right angle pullout force on the wire
{Recommended
minimum
at a rate of
25 ± 6
mm (1
± ¼
inch).
value: 75% of tensile strength
of the wire}
Apply an axial insertion force on the terminal
at a rate of
25 ± 6
mm (1
± ¼
inch).
4.4
N (1.0 lbf)
MAXIMUM insertion force
13
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2016-3336
DATE:
2016/2/24
TITLE:
B
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
CHECKED BY:
SHEET No.
4
of
5
FSMITH
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.3 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION
Shock
(Thermal)
TEST CONDITION
Mate connectors; expose to
10
cycles of:
Temperature °C
Duration (Minutes)
-40 +0/-3
30
+105 +3/-0
30
Mate connectors; expose to:
240
hours at
105 ± 2°C
REQUIREMENT
3
milliohms MAXIMUM
(change from initial);
Visual: No Damage
14
15
Thermal Aging
16
Humidity
(Steady State)
17
Humidity
(Cyclic)
18
Solderability
19
Salt Spray
20
IR Process
Soldering
5
milliohms MAXIMUM
(change from initial]);
Visual: No Damage
5
milliohms MAXIMUM
(change from initial)
&
Mate connectors: expose to a temperature of
Dielectric Withstanding
40 ± 2°C
with a relative humidity of
90-95%
Voltage:
for
96
hours.
No Breakdown at
500
VAC
&
Insulation Resistance:
1000
Megohms MINIMUM
&
Visual: No Damage
5
milliohms MAXIMUM
(change from initial)
Mate connectors: cycle per EIA-364-31:
24
&
cycles at temperature between
25 ± 3°C
and
Dielectric Withstanding
65 ± 3°C
at
95 ± 5%
relative humidity and
25
Voltage:
± 3°C
and
-10 ± 3°C
with humidity not
No Breakdown at
500
VAC
controlled. Dwell time of
1.0
hour; ramp time
&
of
0.5
hours.
Insulation Resistance:
1000
Megohms MINIMUM
&
Visual: No Damage
Solder coverage:
Solder time 3±0.5 seconds @ 230±5°C (A-
95%
MINIMUM (per
43160-**** only)
SMES-152)
Mate connectors:
10
milliohms MAXIMUM
Duration:
48
hours exposure;
(change from initial)
Atmosphere: salt spray from a
5%
solution;
&
Temperature:
35 +1/-2°C
Visual: No Damage
Dimensional: Conformance to
Molex IR Profile
Sales Drawing requirements;
Visual: No Damage
6.0 PACKAGING
See the appropriate sales drawings for information related to packaging requirements.
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2016-3336
DATE:
2016/2/24
TITLE:
B
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
CHECKED BY:
SHEET No.
5
of
5
FSMITH
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
