TACTICAL
INTERCONNECT
SOLUTIONS
QP L AND HI GH-PERFORMA N CE M COT S
Series 152
HiPer 55116 with
EMI ground spring
MIL-DTL-55116 RADIO
CONNECTORS AND CABLES
APRIL 2017
Industry-standard QPL solutions
plus
HiPer 55116 MCOTS versions with
superior electrical, environmental, and mechanical performance
SERIES
151 AND 152
QPL Standard and High-
Performance MCOTS
Series 151 (MIL-DTL-55116 QPL standard-
duty) and Series 152 (high-performance)
tactical radio connectors
he MIL-DTL-55116 audio frequency connector has been used in tactical radio
systems for generations. Now, this reliable, field-cleanable interconnect has
been specified for use in the Joint Tactical Radio System—the next generation
voice and data radio for U.S. military field operations, ensuring its continued use
and service to soldiers, sailors and airmen. Glenair manufactures two versions
of the MIL-DTL-55116 connector: a standard-performance QPL solution, and an
intermateable advanced-performance MCOTS derivative with:
•
Low contact resistance: less than 10 milliohms
•
Integrated EMI ground spring provides improved 2.5 milliohm shell-to-shell
conductivity performance
•
IP68 rated sealing in mated and unmated condition
•
1,000 hour+ salt spray corrosion resistance
•
Integrated cable shield termination band porch
•
Superior 100 pound cable pull test rating
T
For more information
contact Glenair at
818-247-6000
or
visit our website at
www.glenair.com
U.S. CAGE code 06324
SERIES 151 AND 152
MIL-DTL-55116
Radio Connectors and Cables
Selection guide
Series 152 HiPer 55116 Audio Connectors
• pg. 2
TACTICAL
INTERCONNECT
SOLUTIONS
152-002
HiPer 55116
157-010
HiPer 55116
audio plug
crimp-removable
contact
audio plug
152-005
HiPer 55116
overmolded audio
plug cordset
152-001
HiPer 55116
audio plug with wire
strain relief
157-009
HiPer 55116
crimp-removable
contact
audio plug
with wire strain relief
152-006
HiPer 55116
audio plug cordset
152-004
HiPer
157-011
HiPer
55116 in-line
55116
crimp-
audio receptacle
removable
contact
in-line
audio receptacle
152-007
HiPer 55116
overmolded
in-line audio
receptacle
cordset
152-003
HiPer 55116
radio-mount
jam nut audio
receptacle
152-012
152-013
HiPer 55116
HiPer 55116
audio receptacle audio receptacle
with PC tails with PC tails and
3 ground pins
240-152-003
HiPer 55116
filtered
radio-
mount jam
nut audio
receptacle,
solder cups
240-152-013
HiPer 55116
filtered
radio-
mount jam
nut audio
receptacle, PC
tails
Series 151 Standard MIL-DTL-55116 QPL audio connectors
•
pg. 18
151-001
MIL-DTL-55116 QPL
audio plug with wire strain relief
151-002
MIL-DTL-55116 QPL
audio plug with overmold
adapter
151-003
MIL-DTL-55116 QPL
radio-mount jam nut audio
receptacle
151-004
MIL-DTL-55116 QPL
in-line audio receptacle with
wire strain relief
Series 151 MIL-DTL-55116 type special connectors, adapters, and accessories
•
pg. 24
151-015
MIL-
DTL-55116 type
all-metal audio plug
with wire strain relief
151-010
MIL-
157-008
MIL-
151-005
MIL-
DTL-55116 type
DTL-55116 type
DTL-55116 type
audio receptacle with
audio plug with
audio receptacle with PC tails and 3 ground
integral configurable
PC tails
pins
90° backshell
157-005
Audio
connector feed-thru
adapter, 55116 to
D38999
157-012
Audio
connector feed-thru
adapter, 55116 to
Mighty Mouse 804
657-098
Dummy receptacle for
series 151 and 152 plugs
664-374
and
667-355
Protective covers for
series 151 and 152 connectors
151-008
Rubber protective cover for series
151 and 152 receptacles
1
© 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • QPL and HiPer MIL-DTL-55116
Dimensions are subject to change without notice.
SERIES 152
HiPer 55116 Tactical Radio
Connectors and Cables
Series 152 HiPer 55116 connectors offer significant performance
advantages for modern soldier communication systems
Integrated banding
porch/shrink boot
groove
<10 mΩ contact
resistance
Intermateable and interoperable with standard MIL-DTL-55116
connectors
contact resistance: Less than 10 milliohms
Low
Integrated EMI ground spring provides improved 2.5 milliohm
shell-to-shell conductivity performance
IP68 rated sealing in mated and unmated condition, prevents water
ingress into radio equipment
1000 hour+ salt spray
corrosion-resistant
Integrated EMI
Ground Spring
1,000 hour+ salt spray corrosion resistance
Integrated cable shield termination band porch
Superior 100 pound cable pull test rating
© 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324
Fully intermateable and interoperable with
MIL-DTL-55116 connectors
2
SERIES 152 INTERMATEABLE
HiPer 55116
Radio Connectors and Cables
Selection Guide • Performance specifications
Series 152 Hi Per 55116 Selection Guide
Corresponding
Part Description
Glenair P/N
Mil P/N,
“U” designator
Audio plug, field serviceable, with wire
strain relief and rigid contacts, crimp and
152-001
solder cup
Crimp-removable contact
audio plug, field-
serviceable with wire strain relief
Overmolded audio plug cordset with wire
strain relief
Audio plug with shield termination porch,
overmolding adapter and rigid contacts,
crimp and solder cup
Crimp-removable contact
audio plug with
shield termination porch and overmolding
adapter
Overmolded audio plug cordset
In-line receptacle with shield termination
porch, overmolding adapter, and non-
rigid spring contacts, crimp and solder cup
Crimp-removable contact
in-line audio
receptacle, shield termination porch and
overmolding adapter
Overmolded in-line audio receptacle
cordset
Radio-mount jam nut audio receptacle
with non-rigid spring contacts
Radio-mount jam nut audio receptacle
with PC tails
Radio-mount jam nut audio receptacle
with PC tails and 3 ground pins
Filtered
radio-mount jam nut audio
receptacle with non-rigid spring contacts,
solder cup
Filtered
radio-mount jam nut audio
receptacle with PC tails
157-009
M55116/1 – /4 type
U-229
TACTICAL
INTERCONNECT
SOLUTIONS
Mates with
152-003 HiPer 55116 type jam nut
receptacle
152-004 HiPer 55116 type in-line receptacle
151-003 standard 55116 type jam nut
receptacle
151-004 standard 55116 type in-line
receptacle
any M55116 receptacle
152-003 HiPer 55116 type jam nut
receptacle
152-004 HiPer 55116 type in-line receptacle
151-003 standard 55116 type jam nut
receptacle
151-004 standard 55116 type in-line
receptacle
any M55116 receptacle
152-003 HiPer 55116 type jam nut
receptacle
152-004 HiPer 55116 type in-line receptacle
151-003 standard 55116 type jam nut
receptacle
151-004 standard 55116 type in-line
receptacle
any M55116 receptacle
Page
4
5
152-006
6
152-002
M55116/5 – /8 type
U-182
7
157-010
8
152-005
9
152-004
M55116/11 – /14
type
U-228
10
157-011
11
152-007
12
152-003
13
152-013
152-012
240-152-003
M55116/9 – /10 type
151-001 standard 55116 type plug
U-183
151-002 standard 55116 type plug
any M55116 plug
152-001 HiPer 55116 type plug
152-002 HiPer 55116 type plug
14
15
16
240-152-013
17
Complies with all MIL-DTL-55116 specifications and exceeds the following performance criteria:
Shell-to-shell conductivity
152-001 and -002 Plugs: 2.5 milliohms max.
152-003 receptacle: 2.5 milliohms max when mated to Glenair
HiPer 55116 plug 152-001 or -002
Cable shield-to-shell conductivity:
2.5 milliohms max.
Contact resistance (mated):
15 milliohms max. average; 20
milliohms max.
Water immersion (mated & un-mated):
152-002 plug, 152-003
receptacle: IP68 (10 meters standing water/1 hr.)
Air Pressure:15
psi
Salt spray:
1,000 hours (MIL-STD-202, Method 101E)
Cable pull-out force (unmated):
152-001 and -002 plugs: 100 lbs.
(Cable shield strength dependent)
SERIES 152 HIPER 55116 PERFORMANCE SPECIFICATIONS
© 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • QPL and HiPer MIL-DTL-55116
Dimensions are subject to change without notice.
3
