1
THYRO-P
THYRISTOR-LEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER
KOMMUNIKATIONSFÄHIG / COMMUNICATION CAPABLE
October 2014
8000003232 DE/EN - V9
2
1
THYRO-P
THYRISTOR-LEISTUNGSSTELLER / THYRISTOR POWER CONTROLLER
KOMMUNIKATIONSFÄHIG / COMMUNICATION CAPABLE
October 2014
8000003232 DE/EN - V9
2
3
SAFETY INSTRUCTIONS
MALOPERATION AND THE RESULTS
With maloperation, it is possible that power, voltage or current levels which are higher than planned
reach the Thyristor Power Controller or load. On principle, this can lead to the Power Controller or
load being damaged. It is important that preset parameters are not adjusted in any way that may
cause the Power Controller to overload.
THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY
READ PRIOR TO INSTALLATION AND COMMISSIONING.
TRANSPORT
Thyristor Power Controllers are only to be transported in their original packaging (protection
against damage, e.g. due to impact, being knocked, soiling).
OBLIGATION TO GIVE INSTRUCTIONS
The following safety and operating instructions must be carefully read before assembly, installation
and commissioning of Thyro-P by those persons working with or on Thyro-P.
These operating instructions are part of the Power Controller Thyro-P.
The operator of this device is obliged to provide these operating instructions to all persons
transporting, commissioning, maintaining or performing other work on the Thyro-P without any
restrictions.
In accordance with the Product Liability Act, the manufacturer of a product has an obligation to
provide explanations and warnings as regards:
• the use of the product other than for the intended use,
• the residual product risk and
• operating error and its consequences.
The information given below must be understood in this respect. It is to warn the product
user and protect him and his systems.
INSTALLATION
• If the Thyristor Power Controller is brought into the operations room from a cold environment,
moisture can occur. Prior to it being commissioned, the Thyristor Power Controller must be
absolutely dry. For this reason, wait for a minimum period of two hours before commissioning.
• Install the device upright.
CONNECTION
• Prior to connection, it must be ensured that the voltage information on the type plate corres-
ponds with the mains voltage.
• The electrical connection is carried out at the designated points with the required cross section
and the appropriate screw cross sections.
OPERATION
• The Thyristor Power Controller may only be connected to the mains voltage if it has been ensured
that any hazard to people and system, especially in the load section, has been eliminated.
• Protect the device from dust and moisture.
• Do not block vents.
PROPER USE
• The Thyristor Power Controller is a component which may only be used for control and regulation
of electrical energy in industrial alternating current or 3-phase networks.
• The Thyristor Power Controller may at maximum be operated using the maximum admissible
connected load according to information on the type plate.
• The Thyristor Power Controller may only be operated in connection with a suitable and series
connected power supply disconnecting device.
• As a component the Thyristor Power Controller is unable to operate alone and must be projected
for its intended use to minimize residual risks.
• The Thyristor Power Controller may only be operated in the sense of its intended use; otherwise,
personal hazards (for instance electrical shock, burns) and hazards for systems (for instance over-
load) may be caused.
MAINTENANCE, SERVICE, MALFUNCTIONS
The icons used below are explained in the chapter safety regulations.
CAUTION
Should smoke, smell or fire occur the Power Controller must be disconnected from the mains
immediately.
RESIDUAL HAZARDS OF THE PRODUCT
• Even in case of proper use, in case of fault, it is possible that control of currents, voltages and
power is no longer performed in the load circuit by the Thyristor Power Controller.
In case of destruction of the power components (for instance breakdown or high resistance), the
following situations are possible: power interruption, half-wave operation, continuous power flow.
If such a situation occurs, then load voltages and currents are produced from the physical dimen-
sions of the overall power circuit. It must be ensured by system design that no uncontrolled large
currents, voltages or power results. It is not possible to totally exclude that during operation of
Thyristor power controllers other loads show abnormal behavior. The physically determined
network reactions, depending on the operating mode, must be considered.
CAUTION
For maintenance and repair work, the Power Controller must be disconnected from all external vol-
tage sources and protected against restarting. Make sure to wait minimum 1 minute after switch-off
(discharge time of the attenuation capacitors). The voltage-free state is to be determined by means
of suitable measuring instruments. This work is only to be carried out by a skilled electrician. The
electrical regulations which are locally valid are to be adhered to.
CAUTION
The Thyristor Power Controller contains hazardous voltages. Repairs may generally only be perfor-
med by qualified and trained maintenance personnel.
DANGER OF ELECTRIC SHOCKS
Even if the Thyristor Power Controller is not triggered, the load circuit is not disconnected from the
mains.
It is possible to safely disconnect the Thyristor Power Controller as under IEC 60950
4
5
CAUTION
Hazard of electrical shock. Even after disconnection from the mains voltage, capacitors may still
contain a dangerously high power level.
TABLE OF CONTENTS
CAUTION
Hazard of electrical shock. Even when the Thyristor Power Controller is not triggered, the load
circuit is not disconnected from the mains.
Safety instructions
List of illustrations and tables
Safety regulations
Remarks on the present operating instructions and Thyro-P
1.
Introduction
1.1 General
1.2 Specific characteristics
1.3 Type designation
Functions
2.1 Operating modes
2.2 Set point control characteristic
2.3 Control types
2.3.1
Controlled value
2.4 Indications
2.4.1
LED indications
2.4.2
Relay indications K1-K2-K3
2.5 Monitoring
2.5.1
Monitoring of mains voltage
2.5.2
Load monitoring
2.5.2.1 Absolute value monitoring current
2.5.2.2 Relative monitoring
2.5.2.3 Overview monitoring
2.5.3
Fast current monitoring
2.5.4
Fan monitoring
2
7
8
11
13
13
13
14
15
15
16
19
19
20
20
20
21
21
22
22
22
25
25
26
27
27
31
36
36
37
40
45
45
45
46
46
46
46
47
47
47
47
48
50
51
53
54
55
56
57
57
ATTENTION
Different components in the power section are screwed in place using exact torques. For safety
reasons, power components repairs must be performed by Advanced Energy Industries GmbH.
2.
3. Operation
3.1 Local operating and control unit LBA-2
3.2 LBA-2 tool
3.3 Cabinet installation kit (SEK)
3.4 Thyro-Tool Family
3.5 Error acknowledgement / Data logger
3.6 LBA-2 menu structure
4.
External connections
4.1 Power supply for Thyro-P
4.2 Power supply for the control device A70
4.3 Power supply for the ventilator
4.4 RESET
4.5 Controller inhibit
4.6 QUIT
4.7 Set point value inputs
4.8 ASM input
4.9 dASM input – dASM output
4.10 Analog outputs
4.11 Current transformer
4.12 Voltage transformer
4.13 Other connections and terminal strips
4.14 Synchronization
4.15 Component mounting diagram control device
Interfaces
5.1 RS232 interface
5.2 Fiber optic interface
5.2.1
Fiber optic distribution system
5.
6
7
5.3
6.
Bus interfaces (optional)
60
61
61
67
67
68
69
71
79
79
79
80
80
80
82
82
83
85
86
90
103
104
LIST OF ILLUSTRATIONS AND TABLES
Mains load optimization for operating mode TAKT
6.1. dASM mains load optimization
6.2 SYT-9 procedure
6.3 Software synchronization
6.3 ASM procedure (patented)
Mains load optimization VSC
Connecting diagrams
Special Remarks
9.1 Installation
9.2 Protection against contact IP20
9.3 Commissioning
9.4 Service
9.5 Checklist
7.
8.
9.
10. Type Overview
10.1 Type range 400 Volt
10.2 Type range 500 Volt
10.3 Type range 690 Volt
11. Technical data
12. Dimensional Drawings
13. Accessories and Options
14. Approvals and Conformities
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
Fig.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Control characteristic for U control
Total set point
Switch-on fault bridging
Absolute value monitoring
Relative monitoring
Start screen LBA-2
Main menu LBA-2 (sample)
Example entries LOG file
Access levels
Language selection
Folder selection
Calendar navigation
Calendar navigation with no LOG files found
Standard zoom keys
Y scaling panel
Value panel
Event panel details
Example calendar
Example for user interface Thyro-Tool Family
Component mounting diagram control device
Interfaces of Thyro-P
Connection of a PC to Thyro-P via RS232
X10 allocation
Signal converter RS232 / fiber optic
Schematic diagram fiber optic Thyro-P with LLV and PC
Wiring of the dASM signal cables
LEDs on the RJ45 connectors
ASM wiring
17
18
21
22
22
27
28
29
30
33
33
33
33
34
34
35
35
35
36
54
55
56
57
58
59
62
62
68
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
Tab.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Behavior in case of load change
Partial load breakdown with heating elements switched in parallel, undercurrent, relative monitoring
Partial short-circuit with heating elements switched in series, overcurrent, relative monitoring
Overview monitoring
Error and data logger messages
LBA-2 menu structure
Terminal strip X1
RESET
Controller lock
QUIT
Current transformer
Voltage transformer
Voltage measurement jumper
Terminal strip X2 for K1, K2, K3
Terminal strip X5 in the control device
Terminal strip X6
Terminal strip X7
Synchronization jumper
Fiber optic distances
20
23
24
25
39
40
45
46
46
47
48
50
50
51
52
52
53
53
58
