Regional Service & Customization Centers
China
Kunshan
86-512-5777-5666
Taiwan
Taipei
886-2-2692-6076
Netherlands
Eindhoven
31-40-267-7000
Poland
Warsaw
48-22-33-23-730
USA
Milpitas, CA
1-408-519-3800
Industrial Computers
Total Integrated Solutions
for Industrial Automation
Worldwide Offices
Greater China
China
Toll Free
Beijing
Shanghai
Shenzhen
Chengdu
Hong Kong
Taiwan
Toll Free
Rueiguang
Yang Guang
Shing-Tien
Taichung
Kaohsiung
Hsinchu
800-810-0345
86-10-6298-4346
86-21-3632-1616
86-755-8212-4222
86-28-8545-0198
852-2720-5118
Asia Pacific
Japan
Toll Free
Tokyo
Osaka
Korea
Toll Free
Seoul
Singapore
Singaopre
Malaysia
Toll Free
Kuala Lumpur
Penang
Thailand
Bangkok
India
Toll Free
Bangalore
Indonesia
Jakarta
Australia
Toll Free
Melbourne
Sydney
0800-500-1055
81-3-6802-1021
81-6-6267-1887
080-363-9494
82-2-3663-9494
65-6442-1000
1800-88-1809
60-3-7724-3555
60-4-397-3788
60-4-397-4188
66-2-248-3140
1800-425-5070
91-80-2337-4567
62-21-7690525
1300-308-531
61-3-9797-0100
61-2-9482-2443
Europe
Germany
Toll Free
Düsseldorf
France
Paris
Grenoble
Italy
Milano
Benelux & Nordics
Breda
Roosendaal
UK
Berkshire
Poland
Warsaw
Russia
Toll Free
Moscow
00800-2426-8080
49-89-12599-0
49-211-97477-0
33-1-4119-4666
33-4-7670-4700
39-02-9544-961
31-76-5233-100
31-165-550-505
44-1344-381210
48-22-33-23-740/41
8-800-555-01-50
7-495-232-1692
Americas
North America
Toll Free
Cincinnati
Milpitas
Irvine
1-800-866-6008
1-888-576-9668
1-513-142-8895
1-408-519-1788
1-949-798-7178
0800-777-111
886-2-2792-7818
886-2-2792-7818
886-2-2218-4567
886-4-2378-6250
886-7-229-3600
886-3-543-0569
Brazil
Toll Free
Saude-São Paulo
0800-770-5355
55-11-5592-5355
Server-grade IPCs
Industrial Computer Chassis
PICMG Single Board Computers
Passive Backplanes
ATX Motherboards
www.advantech.com
Please verify specifications before quoting. This guide is intended for reference purposes only.
All product specifications are subject to change without notice.
No part of this publication may be reproduced in any form or by any means, electronic, photocopying,
recording or otherwise, without prior written permission of the publisher.
All brand and product names are trademarks or registered trademarks of their respective companies.
© Advantech Co., Ltd. 2011
RoHS
COMPLIANT
2002/95/EC
2000019223
www.advantech.com
Full Range of Industrial
Computers and Integration
Services for Automation
Application
Overview
Advantech delivers a full range of industrial computers for versatile applications in the
automation field. With sophisticated system integration services from customization,
integration, validation, and certification, a one-stop solution is our commitment in providing
rugged systems to customers who require a trusted partner to maximize their application
solutions.
Overview
Overview
PICMG Single Board Computers
Advantech’s slot CPU cards deliver a variety of solutions for industrial
and embedded applications. Offering a complete selection of
standard PICMG 1.0/1.3 full-size as well as half-size SBCs, scalable
product lines have flexible I/O capabilities and great expandability,
from ISA to PCI and PCI Express. Ideal for industrial slot-hungry
demands, they can be easily accommodated with Advantech full-
range backplanes, chassis and peripheral support.
Passive Backplanes
A wide range of Advantech backplanes are available for PICMG
1.0/1.3 SBCs. They range from two to twenty slots and allow
optimal system configurations with flexible combinations of
ISA, 32-bit / 64-bit PCI and PCIe slots. With strict design policy,
customers can easily recognize specific solutions so as to ensure
system compatibility. Advantech also provides a low-cost, yet
professional design service that tailors backplanes to meet
expansion requirements within a short time frame.
Start your Business with an IPC Expert
Table of Contents
Overview
Automation Cloud
Star Product Highlights
Application Stories
LED Die Bonding Machine Solution
Solar Cell Solution
Touch Panel Inspection & Testing
Solution
Auto Safety Airbag High-Pressure
Tank Testing Machine
Integrated IC Packaging Machine
Solution
Automatic Optical Inspection (AOI)
– A Solution for PCB Inspection
0
2
4
Industrial Motherboards
Screw-less with
thumb screws
Lockable door
flexible with-or-
without key
Advantech provides a complete range of industrial motherboards
in various form factors from performance-rich ATX to best price/
performance MicroATX and ultra compact highly integrated Mini-
ITX. These motherboards are highly integrated and deliver advanced
features like multi-core processing and PCI Express technology. They
are suited for demanding industrial applications that require seamless
upgrades, long term support, proven reliability and strict revision
control.
Server-grade IPCs
Advantech server-grade IPCs provide customers with complete
solutions and value-added services rather than just a standard
server product. Designed to deliver system integrator solutions for
high-end applications, Advantech servers feature multi-processor
computing power, hot swap, redundancy and rich storage capacity.
Easy replaced
fan module
Front I/O
design to
facilitate ATE
applications
6
8
10
12
14
16
Plug ring-lock
securely fastens
the power cord
Industrial Computer Chassis
Advantech offers a complete selection of industrial computer chassis from 1U to 7U rackmount, to wall-
mountable solutions, designed to support a variety of industrial-grade motherboard/single board computer
(SBC) form factors, such as ATX, MicroATX, Mini-ITX, PICMG 1.0/1.3 full-size/half-size SBC, 3.5”/5.25” biscuit
SBC, etc. Chassis include a range of features such as, redundant power supply, hot-swappable accessories,
storage and cooling options, and system fault detection mechanisms.
Product Selection
Server-grade IPCs
Industrial Wallmount Chassis
Industrial Rackmount Chassis
PICMG 1.3 System Host Boards
PICMG 1.0 Single Board
Computers
Half-Size Single Board Computers
PICMG1.3 Full-Size SHB
Backplanes
PCI/ISA Backplanes
Backplanes Compatible with Half-
Size SBCs
ATX Motherboards
18
20
22
24
26
28
30
32
33
34
36
Automatic Testing and Inspection
Quality control systems have become very expensive
in recent years, creating the demand for more cost-
effective alternatives. Along with automatic testing and
inspection systems, Advantech’s products help reduce
human error and accelerate time to market.
Packing Automation
Delivering a high degree of durability with a low total cost of ownership is a key factor for efficient
packaging. By integrating a high-precision motors and high-speed data acquisition cards,
packaging machines are able to improve performance greatly, setting up flexible systems that
can reduce costs at the same time.
Production Automation
Open, embedded architectures with excellent
expansion capabilities and high compatibility,
and flexible and scalable PACs allow Advantech’s
customers integrate equipment from a wide range of
manufacturers into their systems, and help them meet
ever-changing market demands.
Process Control
High-computing systems with scalable architectures and time-deterministic control are important
factors for process control systems. Advantech’s solutions allow customers to Integrate
production information into MES and CIM systems, and fulfill discrete, batch and continuous
process control.
Configuration Table
2
0
1
Automation Cloud
Automation Cloud
3-Step Building Your Automation Cloud
Advantech’s new Emb’Store is a corporate cloud service tasked with
transmitting all software information – including BIOS updates, device
drivers, APIs and 3rd party applications – to the cloud architecture.
Emb’Store is an online, on-demand website for software updates and
the latest embedded hardware device drivers.
Industrial Computing in the Cloud
An estimate by IDC marketing intelligence says that sales volume
from cloud computing will boom to US $12.6 billion dollars in the next
five years. Large, private cloud service providers will enjoy a revenue
boost from US $7.3 billion in 2009 to US $11.8 billion during the same
period, averaging 10% in compound annual growth rates. Zeroing in
on the enormous market potential, companies and vendors alike –
including those in Taiwan - are launching cloud-specific products and
services.
With cloud services in full swing, the automation market has begun to
expand quickly to the corporate networks, and looks towards the age
of private cloud architectures. This new trend is a boon for industrial
computing service providers who earn their livelihood from servicing
corporate networks. Advantech first began exploring the possibility of
a new cloud computing platform in 2010, and the company expects
to launch Embedded Store and Cloud Services in the second half
of 2011 to address issues confronting network professionals when
building their cloud service architectures.
Smart Remote Management Utility
Intelligent devices automatically monitor and report back status at
all time so that the administrator is able to manage all connected
platform effectively. Advantech developed SUSIAccess to facilitate the
management. SUSIAccess - Advantech's remote monitoring software-
provides real-time monitoring of your systems' health. It is capable
of remote recovery or on-site checkups. The administrator can then
conduct diagnostic on the terminal via the control application, or make
other quick adjustment, such as file transfer, firmware or file upgrades.
Emb’Store is to be launched during Q2 and delivers “software as a
service” into the cloud architecture. Emb’Store server will also provide
an on-demand “what you click is what you get” service.
1
One-Click
Installation
2
Auto
Synchronization
3
Automation
Cloud
Build your own private cloud with Advantech! Advantech industrial
computers are the most suitable system for the backbone of a
cloud infrastructure. The clould is private, safe, and secured with an
automation domain. With Advantech's software service packages,
such as SUSIAccess and Emb'store, cloud building is facilitated with
just a few simple clicks.
Now, you can experience Advantech’s dynamic cloud software
technologies and witness how the company leads the industry in a
new generation of industrial cloud computing services.
2
3
Star Product Highlights
Full-size SBCs
P25
P27
P26
Compact Mini-ITX Chassis
P20
P20
P20
Star Product Highlights
4
Start Product Highlights
ARK-6622
• Compact
chassis with one expansion
• Ideal
for embedded vision system
• One
expansion for frame grabber
• Easy-maintain
system fan and filter
ARK-6620
• Front
I/O for easy-access
• Ideal
for process control
• Power
cord hook to avoid power cord
loose
• Easy-maintain
system fan and filter
ARK-6610
• With
one slim ODD and one expansion
• Ideal
for production automation
• Font
I/O for easy-access
• LED
indicator for system fault detection
PCE-5126
• Intel
Q67/B65/C206 chipset
• Supports
Intel LGA1155 Core i7/i5/i3/Xeon
processor with DDR3 1333 memory
• PICMG
1.3 full-size SBC
• 2
LAN, 2 COM, 9 USB
• Supports
2 SATAIII and 4 SATAII with SW RAID
0, 1, 5, 10
PCA-6011
• Intel
G41 + ICH7R chipset
• Supports
Intel quad core processor with DDR3
memory
• PICMG
1.0 full-size SBC
• 2
LAN, 2 COM, 8 USB
• Supports
4 SATA and SW RAID 0,1,5,10
PCA-6012
• Intel
Atom D525/N455 + ICH8M chipset
• Supports
DDR3 SODIMM memory
• PICMG
1.0 full-size SBC
• 2
LAN, 2 COM, 9 USB, 3 SATA
• Optional
module for 4 x RS-485 w/ auto-flow
control
Wallmount Chassis
P21
P21
P21
IPC-3026
IPC-6025
• Compact
chassis with 4 slot expansion
• Ideal
for production automation
• Supports
full-size PICMG 1.3/1.0 CPU
card with ISA/PCI/PCIe interface
• Scalable
to quad system composed of
four IPC-6025
IPC-7130
• Wallmount
chassis with 6 slot expansion
• Ideal
for automatic test
• Supports
ATX motherboard
• Dual
SATA HDD trays for HDD redundancy
Half-size SBCs
P29
P29
P29
• Ultra
compact chassis with 5 slot expan-
sion
• Ideal
for production automation
• Supports
half-size CPU card with ISA/PCI
interface
• LED
indicator and alarm notify for system
fault detection
PCI-7031
• Intel
Atom N450/ D510 processor
• Supports
maximum 2 GB DDR2 667 memory
• Supports
onboard DDR2 667 memory
• PCI
half-size SBC
• 2
LAN, 1 CF, 2 COM, 7 USB, 3 SATA, 1 FDD, 1
IDE, 1 LPT, 1 PS/2
PCA-6782
• Intel
Atom N455/D525 processor
• Supports
maximum 2 GB DDR2 667 memory
• ISA
half-size SBC
• 1
LAN, 1 CF, 2 COM, 8 USB, 3 SATA, 1 FDD, 1
IDE, 1 LPT, 1 PS/2, 1 PC/104
PCA-6743
• DM&P
Vortex86DX
• Supports
512/256 MB onboard DDR2 memory
• ISA
half-size SBC
• 1
LAN, 1 CF, 4 COM (F SKU), 8 USB, 1 SATA (F
SKU), 1 FDD, 1 IDE, 1 LPT, 1 PS/2, 1 PC/104 (F
SKU)
Rackmount Chassis
P22
P22
P22
ACP-1320
• 1U
Rackmount Chassis with up to 2 slot
expansions
• Ideal
for Process Control
• Dual
SAS/SATA HDD trays
• Front
LEDs for system status & alarm
notification
• Low
profile for space saving requirement
ACP-2320
• 2U
Rackmount Chassis with up to 3 slot
expansions
• Ideal
for Automatic Test Equipment
• Dual
SAS/SATA HDD trays
• Front
LEDs for system status & alarm
notification
• Front
USB and PS/2 ports
IPC-603
• 2U
Rackmount Chassis with up to 3 slot
expansions
• Ideal
to built in Machine Equipment
• Short
depth of 308 mm for easy integration
• Front
I/O connectors for convenient access
• Supports
slim ODD and one internal HDD
ATX Motherboards
P35
P35
P35
P22
P23
P23
AIMB-781
• Intel
Q67/B65 PCH
• Supports
Intel 2nd generation Core i7/i5/i3/Pen-
tium processor
• Four
channel DDR3 1066/1333 up to 16GB
• Supports
dual display and dual GbE LAN
• Supports
SATA RAID 0, 1, 5, 10, AMT 7.0, TPM
1.2 (optional)
AIMB-769
• Intel
G41 chipset supports 800/1066/1333 MHz
FSB
• Dual
channel DDR3 800/1066 SDRAM up to 4 GB
• Chipset
integrated VGA
• Supports
dual core and quad core processors
with 45 nm processing
• Supports
single GbE LAN
AIMB-767
• Intel
G41 chipset supports 800/1066/1333 MHz
FSB
• Dual
channel DDR3 800/1066 SDRAM up to 4 GB
• Supports
VGA and DVI-D display
• Supports
dual core and quad core processors
with 45nm processing
• Supports
SATA RAID 0,1,5,10
ACP-4320
• 4U
Rackmount Chassis with up to 12 slot
expansions
• Ideal
for Production Line Tester
• Dual
SAS/SATA HDD trays
• Front
LEDs for system status & alarm
notification
IPC-610H
• 4U
Rackmount Chassis with up to 12 slot
expansions
• Ideal
for Machine Vision System
• Easy
maintenance fan module
• Front
USB and PS/2 ports
IPC-623
• 4U
Rackmount chassis with up to 18 slot
expansions
• Ideal
for Production Automation
• Supports
Quad systems
• Front-accessible
redundant PS
• Front
LEDs for system status & alarm noti-
fication
Server-grade Motherboards
P19
P19
Server-grade Chassis
P18
HPC-7280
• 2U
Rackmount Chassis with up to 3 full
length slot expansions via riser card
• Supports
ATX/CEB/EATX motherboard
• Eight
hot-swap SAS/SATA HDD trays
• Lockable
front bezel prevents unauthorized
access
• 800
W redundant power supply
P18
HPC-7480
• 4U
Rackmount/Tower Chassis with up to 7
slot expansions
• Supports
ATX/CEB/EATX motherboard
• Eight
hot-swap SAS/SATA HDD trays
• Lockable
front bezel prevents unauthorized
access
• 665
W single power supply
ASMB-310IR
• Intel
5520 and ICH10R chipset
• Supports
Intel Xeon processor with DDR3
Memory
• Supports
2 PCIe x16 double-deck expansion
cards
• 2
LAN, 2 COM, 11 USB
• Supports
6 SATA, 8 SAS and SW RAID, IPMI
ASMB-781
• Intel
C206 chipset
• Supports
Intel Xeon E3/Core i3 processor with
DDR3 Memory
• Supports
2 PCIe x16 double-deck expansion
cards
• 4
LAN, 2 COM, 12 USB
• Supports
6 SATA (2 SATAIII) and SW RAID, IPMI
5
LED Die Bonding Machine Solution
Application Stories
6
Application Stories
Project
The world's environmental protection and energy conservation trends have spurred the emergence of the LED industry. LEDs are
widely used in many fields, including streetlights, advertising signs, traffic signals, consumer electronic products, and transportation
vehicles. Because of these burgeoning applications, suppliers are currently finding it extremely difficult to meet demand, and therefore
seek faster LED production equipment that will maintain a high level of product quality. Because LED production requires numerous
high-tech processes, the development of LED production equipment that meets manufacturers' needs while striking an optimal
balance between performance, cost, and reliability is a great challenge. In particular, the LED die bonding process is the manufacturing
step most dependent on close coordination between machine vision and multiple-axis motion control; this process requires the
aggregation and processing of production condition data with millisecond precision.
System
Advantech offers mid-level and introductory solutions aimed at the LED industry. The mid-level system combines multiple-axis servo
motors and stepping motors to achieve high-speed production and the high-accuracy manufacture of high-quality LEDs. Advantech's
IPC-7130 chassis + AIMB-781 embedded computer offers numerous interfaces, collects data feedback, and performs Raid 0,1 data
storage. The introductory system is aimed specifically at integrated applications involving multiple-axis stepping motors; it can enable
manufacturers to competitively produce large quantities of standard LEDs. Both systems contain Advantech's IPC-7130 + AIMB-781
IPC platform, and employ 1394b PCI interface cards linked to high-speed 1394b CCD cameras to perform image acquisition and
quality analysis. Both systems also provide PCIe or PCI expansion slots able to accommodate image acquisition, motion control,
analog data, and digital data cards. In addition, the AIMB-781 supports dual-display output, enabling the simultaneous monitoring of
visual inspection software and test equipment control software.
Both systems include PCI-1751U cards with digital I/O and 2-channel counters; these cards bear responsibility for digital data, status
monitoring, and action counter feedback. The mid-level system contains three embedded 4-axis PCI-1240U motion control cards with
high speed stability to perform synchronization and servo motor control duties. This system provides 2/3-axis linear, 2-axis annular,
and continuous interpolation functions, and can control complex, precise motions. The introductory system contains two embedded
introductory-grade PCI-1245E 4-axis synchronization and servo motor control cards; this system offers 2-axis point-to-point and linear
interpolation functions, and also has an embedded 4-axis PCI-1243U stepping motor control card to control basic transport functions,
etc.
LED Die Bonding Machine Solution
Requirements
Several years ago, when the LED industry was still at an early stage of development, ordinary LED equipment manufacturers used
computer-based inspection systems which relied on image comparison, and pursued integration with motion control and digital signal
monitoring PLC systems. However, maintaining synchronized real-time communications between these two subsystems ran into
severe problems when customers attempted to increase their production rates; problems were chiefly due to skewed LED legs during
the movement process and the resulting loss of system positioning precision. As a result, manufacturers encountered lower production
yield rates. Accordingly, manufacturers have been searching for new system solutions with good cost-performance ratios and the
following attributes:
•
High-performance embedded industrial computers must employ Intel® processors, and integrate powerful image acquisition cards,
cameras, and motion control cards able to accommodate up to 12 axes.
•
The embedded industrial computers must provide a RAID 0, 1 storage array and redundant backup data storage.
•
The embedded industrial computer must possess a 2-channel Gigabit Ethernet teaming function providing manufacturing execution
system (MES) feedback.
•
The embedded industrial computer must provide a dual-display interface, allowing the simultaneous display of control software and
image inspection software.
•
Must employ a high-accuracy, high-speed motion chip to dramatically improve bonding speed.
•
Must use a PC-based image acquisition card to achieve even higher speeds and more precise machine vision and image acquisition.
•
System volume must be optimized to enable embedding within equipment.
Conclusion
Advantech's embedded industrial computers provide all-round
solutions for all types of industrial applications. Users can freely
select different configurations of introductory or mid-level products,
and can add appropriate control interface cards in order to strike
an optimal balance between performance and cost, and meet their
specific microelectronic element assembly needs.
Implemented Products
•
Desktop chassis, supports standard ATX motherboard
•
Equipped with 7 expansion slots and anti-vibration optical drive bracket
•
Can support one 5.25" and three 3.5" HDDs, where two 3.5" HDDs are hot swappable
•
Smart system LED indicator lights allow monitoring of temperature, voltage, fan, and hard drives for abnormalities
•
An audio alarm module beeps to provide early warning of problems affecting system operating status
•
Uses hand-turned screws to greatly shorten system assembly time
•
ATX industrial motherboard, supports Intel® 2nd generation Core™ i processor
IPC-7130
AIMB-781
•
Equipped with three PCIe Gen II slots and four PCI slots
•
Supports up to 16GB DDR3-1333 memory, dual network interfaces, and two displays
•
Provides an all-in-one platform
PCI-1751U
PCI-1240U
•
48-channel TTL digital I/O multifunctional PCI card with two-channel counter
•
4-axis stepping/pulse servo motor control PCI card
7
