Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals
Mini-Mac Applicator
Specification Sheet
Order No. 63893-6000
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other.
SCOPE
Products: 4.80mm (.189") Pitch Male and Female Crimp Terminal, 18-24 AWG.
Terminal Series No.
5005
5006
Terminal Order No.
08-70-0001
08-70-1011
08-70-0002
08-70-1013
39-00-0013
39-00-0015
Wire Size
AWG
mm²
18-24
18-24
0.80-0.20
0.80-0.20
Insulation Diameter
mm
In.
1.30-3.00
1.30-3.00
.051-.118
.051-.118
Strip Length
mm
In.
2.70-3.30
2.70-3.30
.106-.130
.106-.130
DEFINITION OF TERMS
BELL
MOUTH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
BRUSH
CONDUCTOR
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No. ATS-63893-6000
Revision: A
Release Date: 03-01-07
Revision Date: 03-01-07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals
CRIMP SPECIFICATIONS
Bell mouth
mm
In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.00-1.00 .000-.040
0.00-1.00 .000-.040
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Terminal Series No.
5005
5006
Terminal Series No.
5005
5006
Bend up Bend down
Degree
3
3
3
3
Twist Roll
Degree
4
15
4
15
Punch Width (Ref)
Conductor
Insulation
mm In. mm In.
1.60 .063 2.80 .110
1.60 .063 2.80 .110
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that the information
does not currently exist.
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
18
20
22
24
18
20
22
24
mm
0.80
0.50
0.35
0.20
0.80
0.50
0.35
0.20
2
5005
5006
Conductor
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
1.10-1.20 .043-.047 1.60
.063
1.01-1.11 .040-.044 1.60
.063
0.92-0.97 .036-.038 1.60
.063
0.83-0.88 .033-.035 1.60
.063
1.10-1.20 .043-.047 1.60
.063
1.01-1.11 .040-.044 1.60
.063
0.92-0.97 .036-.038 1.60
.063
0.83-0.88 .033-.035 1.60
.063
Pull Force
Minimum
N
Lb.
97.86 22.00
66.72 15.00
53.38 12.00
35.59 8.00
97.86 22.00
66.72 15.00
53.38 12.00
35.59 8.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-63893-6000
Revision: A
Release Date: 03-01-07
Revision Date: 03-01-07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63893-6000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63893-6070
63893-6070
Tool Kit (All “Y” Items)
REF
1
11-18-4734
60762A101
Conductor Punch
1Y
2
11-18-4735
60762A102
Combination Anvil
1Y
3
11-18-4736
60762A103
Insulation Punch
1Y
4
11-18-4652
60758A107
Front Cut-Off Plunger
1Y
5
11-18-4653
60758A108
Front Plunger Retainer
1Y
Other Components (REF 936050)
6
11-18-4022
60704-10
Terminal Hold Down Adapter
1
7
11-18-4034
60705A108
Front Plunger Striker
1
8
11-18-4083
60707-8
Feed Gude
1
9
11-18-4739
60762A106
Tooling Washer
1
10
11-18-4741
60762A108
Spacer
1
11
11-18-4778
60762A113
Hold Down Pad
1
12
11-24-1067
4996-4
Cut-off Plunger Spring
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-6116
63443-6116
Rear Cover
1
15
63803-5123
63803-5123
Conductor Bushing
1
Frame
16
63801-3201
63801-3201
Top
1
17
63801-3282
63801-3282
Base
1
18
63801-6550
63801-6550
Track
1
Hardware
19
N/A
N/A
M3 by 8 Long SHCS
2**
20
N/A
N/A
M4 by 6 Long SHCS
1**
21
N/A
N/A
M4 by 12 Long BHCS
2**
22
N/A
N/A
M4 by 12 Long SHCS
2**
23
N/A
N/A
M5 by 12 Long SHCS
1**
24
N/A
N/A
M8 by 20 Long BHCS
1**
25
N/A
N/A
#6-32 by 3/8” Long BHCS
1**
26
N/A
N/A
#6-32 by 1/2” Long FHCS
1**
27
N/A
N/A
#6-32 Hex Jam Nut
1**
28
N/A
N/A
#8-32 by 3/8” Long BHCS
4**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-63893-6000
Revision: A
Release Date: 03-01-07
Revision Date: 03-01-07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals
Assembly Drawing
16
1
22 (2)
3
7
9
24
(2) 21
14
11
15
27
6
26
18
(2) 19
16
8
17
13
23
10
20
4
12
5
25
2
28
(4)
13
Figure 1
Doc No. ATS-63893-6000
Revision: A
Release Date: 03-01-07
Revision Date: 03-01-07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for 4.80mm (.189") Pitch Crimp Terminals
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight.
Slugs, terminals, dirt, and oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
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Visit our Web site at http://www.molex.com
Doc No. ATS-63893-6000
Revision: A
Release Date: 03-01-07
Revision Date: 03-01-07
UNCONTROLLED COPY
Page 5 of 5
Microchip MCU
