ISOLATED DC/DC CONVERTERS
48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick
Jun. 08, 2010
Bel Power Inc., a subsidiary of Bel Fuse Inc.
RoHS Compliant
•
•
•
•
•
0RCR-40S10x
Features
•
•
•
•
•
•
•
Isolated
Fixed Frequency
High Efficiency
High Power Density
Low Cost
Rev.F
Input Under-Voltage Lockout
Input Over-Voltage Shutdown
OCP/SCP
Remote On/Off
Over Temperature Protection
Class 1, Category 2, Non-Isolated DC/DC Converter (refer to IPC-9592)
UL60950-1 Recognized (UL/cUL) (Pending)
Applications
•
•
•
Networking
Computers and peripherals
Telecommunications
Description
The 0RCR-40S10x Series are isolated dc/dc converters that operate from a nominal 48 Vdc source. These
converters use a full bridge power train to provide isolation and step down. These units will provide up to 300 W
of output power from a nominal 48 Vdc input. These units are designed to be highly efficient and low cost.
Features include remote on/off, over current protection and under voltage lockout. These converters are provided
in an industry standard eighth-brick package.
Part Selection
Output
Voltage
9.6 V
Input
Voltage
38 Vdc-55 Vdc
Max. Output
Current
40 A
Max. Output
Power
300 W
Typical
Efficiency
96.5%
Model Number
Active Low
0RCR-40S10L
Model Number
Active High
0RCR-40S100
Notes:
Add “G” suffix at the end of the model number to indicate Tray Packaging.
Part Number Explanation
0 R CR – 40 S 10 x
1 2
3
4
5
6
7
1---Through hole
2---RoHS 6, change “R” to “7” means RoHS 5
3---Series name, 1/8 Brick
4---Series code
5---Input range 48V wide (38-55V)
6---Output voltage (9.6V)
7---Suffix
Bel Fuse Inc.
206 Van Vorst Street, Jersey City, NJ 07302
•
Tel 201-432-0463
•
Fax 201-432-9542
•
www.belfuse.com
1
ISOLATED DC/DC CONVERTERS
48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick
Jun. 08, 2010
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Min
-0.3
-0.3
2.4
-40
-40
Typ
-
-
-
-
-
Max
60
0.8
18
85
125
Unit
V
V
V
°C
°C
Notes
Absolute Maximum Ratings
Parameter
Input Voltage (continuous)
Remote On/Off (Active Low)
Remote On/Off (Active High)
Ambient Temperature
Storage Temperature
Note:
All specifications are typical at 25
°C
unless otherwise stated.
Input Specifications
Parameter
Input Voltage
Input Current (full load)
Input Current (no load)
Remote Off Input Current
Input Reflected Ripple Current
(pk-pk)
Input Reflected Ripple Current
(rms)
I
2
t Inrush Current Transient
Turn-on Voltage Threshold
Turn-off Voltage Threshold
Input Over-Voltage Lockout
Min
38
-
-
-
-
-
-
34
32
56
Typ
-
-
-
-
20
5
0.05
35.5
33.5
58
Max
55
8.8
150
30
50
20
0.1
37
35
60
Unit
V
A
mA
mA
mA
mA
A
2
s
V
V
V
Tested with simulated source
impedance of 10 uH, 5 Hz to 20 MHz;
use a 100 uF/100 V electrolytic cap
with ESR=1 ohm, at 200kHz at the
input.
Notes
Note:
All specifications are typical at 25
°C
unless otherwise stated.
Output Specifications
Parameter
Output Voltage Set Point
Vin=38 V
Vin=48 V
Vin=55 V
Load Regulation
Vin=38 V
Vin=48 V
Vin=55 V
Line Regulation
Regulation Over Temperature
(-40
°C
to +85
°C)
Output Current
Current Limit Threshold
Vin=38 V
Vin=48 V
Vin=55 V
46
38
31
53
44
38
60
50
45
A
A
A
-
-
-
-
-
0
0.16
0.13
0.10
3.4
100
-
0.25
0.20
0.15
4.0
150
40
V
V
V
V
mV
A
Max output power 300W
lo=0 A - Iomax
7.15
9.10
10.45
7.30
9.24
10.62
7.6
9.6
11.0
V
V
V
lo=0 A - Iomax
Min
Typ
Max
Unit
Notes
Bel Fuse Inc.
206 Van Vorst Street, Jersey City, NJ 07302
•
Tel 201-432-0463
•
Fax 201-432-9542
•
www.belfuse.com
2
ISOLATED DC/DC CONVERTERS
48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick
Jun. 08, 2010
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Output Specifications (continued)
Parameter
Short Circuit Surge Transient
Ripple and Noise (rms)
Ripple and Noise (pk-pk)
Turn on Time
Overshoot at Turn on
Output Capacitance
Transient Response
△
V
Overshoot
50%~75%
of Max Load Settling Time
△
V
Overshoot
75%~50%
of Max Load Settling Time
Min
-
-
-
-
-
47
Typ
1.5
25
90
20
0
-
Max
2.5
50
150
30
3
3750
Unit
As
mV
mV
mS
%
uF
Vin=48 V, 0-20 MHz BW, with a 1
uF ceramic cap and a 47 uF
tantalum cap at the output.
2
Notes
-
Vin=
48 V
-
-
-
100
-
100
-
150
-
150
-
mV
uS
mV
uS
Test conditions: di/dt = 0.5 A/uS,
Vin=48 V, Ta=25°C, with a 47 uF
tantalum cap at the output.
Notes:
All specifications are typical at nominal input, full load at 25
°C
unless otherwise stated.
General Specifications
Parameter
Efficiency
Switching Frequency
Isolation Capacitance
Input to Output Isolation Voltage
Over Temperature Protection
Min
95.5
120
-
-
-
Typ
97
150
1500
1500
120
Max
-
180
-
-
-
Unit
%
kHz
pF
V
°C
Average PCB temperature will not
exceed 120°C.
Calculated Per Bell Core SR-332
(Vin=48 V; I
O
=80% full load; T
a
= 25
°C)
Notes
Vin=48 V, full load
FIT
Weight
Dimensions
Inches (L
×
W
×
H)
Millimeters (L
×
W
×
H)
-
TBD
45
2.30 x 0.896 x 0.48
58.41 x 22.76 x 12.2
-
-
g
-
Note:
All specifications are typical at 25
°C
unless otherwise stated.
Bel Fuse Inc.
206 Van Vorst Street, Jersey City, NJ 07302
•
Tel 201-432-0463
•
Fax 201-432-9542
•
www.belfuse.com
3
ISOLATED DC/DC CONVERTERS
48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick
Jun. 08, 2010
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Control Specifications
Parameter
Remote On/Off
Signal Low (Unit On)
Signal High (Unit Off)
Signal Low (Unit On)
Signal High (Unit Off)
Active Low
Active High
Min
-0.3
2.4
-0.3
2.4
Typ
-
-
-
-
Max
0.8
18
0.8
18
Unit
V
V
V
V
Notes
The remote on/off pin open, Unit Off.
The remote on/off pin open, Unit On.
Efficiency Data
38V
100.00%
98.00%
96.00%
94.00%
92.00%
90.00%
88.00%
86.00%
84.00%
82.00%
80.00%
0A
4.4A
11A
22A
33A
42A
Output current
38V
Efficiency
48V
100.00%
98.00%
96.00%
Efficiency
94.00%
92.00%
90.00%
88.00%
86.00%
84.00%
82.00%
80.00%
0A
3.3A
8.25A
16.5A
24.75A
33A
Output current
48V
Bel Fuse Inc.
206 Van Vorst Street, Jersey City, NJ 07302
•
Tel 201-432-0463
•
Fax 201-432-9542
•
www.belfuse.com
4
ISOLATED DC/DC CONVERTERS
48 Vdc Input 9.6 Vdc/40 A Output, 1/8 Brick
Jun. 08, 2010
Bel Power Inc., a subsidiary of Bel Fuse Inc.
Efficiency Data (continued)
55V
100.00%
98.00%
96.00%
Efficiency
94.00%
92.00%
90.00%
88.00%
86.00%
84.00%
82.00%
80.00%
0A
2.85A
7.125A
14.25A
21.375A
28.5A
Output current
55V
Thermal Derating Curves
Vin=38 V
Bel Fuse Inc.
206 Van Vorst Street, Jersey City, NJ 07302
•
Tel 201-432-0463
•
Fax 201-432-9542
•
www.belfuse.com
5