IND072 Hornet
TM
: Non-Isolated DC-DC Voltage Regulator Modules
12Vdc input; 0.6Vdc to 3.3Vdc output; 66W Max Power
Vin+
VIN
PGOOD
VOUT
VS+
Vout+
MODULE
Applications
✓
✓
✓
Industrial Equipment
Control Boards
Test Equipment
Cin
TRIM
SYNC
ON/OFF
SIG_GND
GND VS-
RTrim
Co
GND
Electrical Features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
12V Input voltage with ±20% Tolerance
Output voltage programmable from 0.6Vdc to
3.3Vdc via external resistor
Remote On/Off for optional external control
Power Good signal for external monitoring
Fixed switching frequency
Output overcurrent protection (non-latching)
Mechanical Features
•
•
•
•
Small size: 12.2 mm x 12.2 mm x 8.5 mm (0.48 in
x 0.48 in x 0.335 in)
Operating range: -40°C to 105°C ambient
Operating shock to 40G per Mil Std. 810G,
Method 516.4 Procedure I
Operating vibration per Mil Std. 810G, Method
514.5 Procedure I
Process and Safety
Qualified for 1000h High Temperature Operating Bias, 1000h 85RH/85°C Temperature, Humidity and Bias, 700 cycle -40
to 125°C thermal cycling
ANSI/UL
#
60950-1 2
nd
Revised October 14, 2014, CSA
†
C22.2 No. 60950-1-07, Second Ed. + A2:2014 (MOD) Recognized,
DIN EN 60950-1:2006 + A11:2009 + A1:2010 +A12:2011, + A2:2013 (VDE
‡
0805-1) Licensed
ISO** 9001 and ISO 14001 certified manufacturing facilities
Compliant to RoHS II EU “Directive 2011/65/EU”
Compatible in a Pb-free or SnPb reflow environment.
Suitable for aqueous clean.
Suitable for conformal coating with dip and vapor deposition. Conformal coating can provide the protection to meet
Salt Fog Test per IEC 60068-2-52 (Severity 3) and Mixed Gas Flow test per Telcordia GR-3108 Outdoor Levels.
3 year warranty
Device Code
IND072
Input Voltage
9.6
–
14.4Vdc
Output
Voltage
0.6
–
3.3Vdc
Output
Current (Max.)
20A
On/Off Logic
Negative
Comcode
1600102900A
Thermal Performance
Full rated output with natural convection up to 70°C at 0.6Vout and up to 52°C at 3.3Vout.. Thermal curves for 3 voltages below.
November 19, 2018
©2017 General Electric Company. All rights reserved.
Page 1
Electrical Specifications
Parameter
Operating Input Voltage
Input No Load Current
(V
IN
= 12.0Vdc, I
O
= 0, module enabled)
External Capacitance, Ceramic ESR
≥
1 mΩ
Efficiency 12V
INDC
, T
A
=25°C, I=12A, Vo=0.6 to 3.3Vdc
Switching Frequency
Output Voltage (Over all line, load, and temperature conditions)
On/Off Logic High Input High Voltage
On/ Off Logic Low Input Low Voltage
PGOOD (Power Good)
Signal Interface Open Drain, V
supply
5VDC
Overvoltage threshold for PGOOD ON
Overvoltage threshold for PGOOD OFF
Undervoltage threshold for PGOOD ON
Undervoltage threshold for PGOOD OFF
Pulldown resistance of PGOOD pin
Sink current capability into PGOOD pin
Frequency Synchronization (SYNC Pin)
Synchronization Frequency Range (2 x f
switch
)
High-Level Input Voltage
Low-Level Input Voltage
Minimum Pulse Width, SYNC
Maximum SYNC rise time
*Additional External Capacitance possible using Tunable Loop
All
All
All
All
Device
All
V
O,set
= 0.6 Vdc
V
O,set
= 3.3Vdc
All
Symbol
V
IN
I
IN,No load
I
IN,No load
C
O, max
η
f
sw
VO, set
VIH
VIL
Min
9.6
Typ
12
47
120
Max
14.4
Unit
Vdc
mA
mA
2x47
200*
μF
%
kHz
% VO, set
Vdc
Vdc
78.9(0.6V), 90.8(1.8V), 93.9(3.3V)
-3.0
2.1
-0.2
500
―
+3.0
7
0.8
All
All
All
All
All
All
All
All
All
All
All
All
108.33
112.5
91.67
87.5
40
70
5
1050
0.4
100
100
%V
O, set
%V
O, set
%V
O, set
%V
O, set
mA
kHz
V
V
ns
ns
V
IH
V
IL
t
SYNC
t
SYNC_SH
950
2
1000
Characteristic Curves
The following figures provide typical characteristics for the IND072 Hornet
M
at 25
o
C.
Figure 1. Output Ripple Voltage for various output
voltages and external caps @12Vin. Additional Decoupling
cap of 0.1uF used on input and output side
Figure 2. Typical Start-up using Input Voltage (Vin=12V, Vout =
Vout, max, Iout = Iout, max)
Trim
Without an external resistor between Trim and GND pins, the output of the module will be 0.6Vdc.
Rtrim
for a desired output
voltage, is as per the following table. The formula in the last column helps determine Rtrim for other voltages within range.
Vo (V)
Rtrim
(kΩ)
0.6
Open
0.9
40
1.0
30
1.2
20
1.5
13.3
1.8
10
2.5
6.316
3.3
4.4
12
Rtrim
½
k
Vo
0.6
Page 2
November 19, 2018
©2017 General Electric Company. All rights reserved.
Safety Considerations
For safety agency approval the power module must be installed in compliance with the spacing and separation requirements
of the end-use safety agency standards listed on the first page of this document. For the converter output to be considered
meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has
extra-low voltage (ELV) outputs when all inputs are ELV. The units were tested using an external Littelfuse 456 series fast-
acting fuse rated at 30A in the ungrounded input.
Tunable Loop
The module is designed for 200uF capacitor on its output. For applications where more than 200uF capacitors would be used
on the output, an additional Resistor (Rtune) and Capacitor (Ctune) would be required in the circuit schematic to compensate
for the additional capacitance. The placement is between the Sense+ pin and Trim pin as per figure below:
VOUT
VS+
RTune
The recommended values for Rtune and Ctune for
different amounts of external capacitance are as per
the table below:
CO
MODULE
CTune
Co
R
TUNE
C
TUNE
6x47F
300
820pF
8x47F
300
1nF
10x47F
300
1.5nF
20x47F
300
2.7nF
TRIM
RTrim
SIG_GND
GND
Figure 3. Circuit diagram showing connection of R
TUNE
and
C
TUNE
to tune the control loop of the module.
PowerGood (PGOOD)
This is an open-drain output to indicate that the output voltage is within the regulation limits of the module. The PGOOD signal
will be de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would
result in the output voltage going ±10% outside the setpoint value. If not used, leave unconnected.
Synchronization (SYNC)
MODULE
SYNC
+
─
SIG_GND
Figure 4. External source connections to synchronize
switching frequency of the module
The module switching frequency can be synchronized to
a signal with an external frequency within a specified
range. Synchronization can be done by using the external
signal applied to the SYNC pin of the module as shown in
Fig. 39, with the converter being synchronized by the
rising edge of the external signal. The Module switches at
half the SYNC frequency. The Electrical Specifications
table specifies the requirements of the external SYNC
signal. If the SYNC pin is not used, the module should free
run at the default switching frequency.
If
synchronization is not being used, connect the SYNC
pin to Sig_GND.
November 19, 2018
©2017 General Electric Company. All rights reserved.
Page 3
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm
0.5 mm (x.xx in.
0.02 in.) [unless otherwise indicated] x.xx mm
0.25 mm (x.xxx in
0.010 in.)
NC
NC
*SYNC
NC
*SYNC must be
connected to SIG_GND
if not being used
NC
NC
NC
November 19, 2018
©2017 General Electric Company. All rights reserved.
Page 4
Nozzle Recommendations
Reflow Temp (°C)
300
Per J-STD-020 Rev. D
Peak Temp 260°C
250
Cooling
Zone
The minimum recommended inside nozzle diameter for reliable
operation is 3mm. The maximum nozzle outer diameter, which will
safely fit within the allowable component spacing, is 7 mm.
200
* Min. Time Above 235°C
15 Seconds
150
Heating Zone
1°C/Second
100
*Time Above 217°C
60 Seconds
Bottom Side / First Side Assembly
This module is not recommended for assembly on the bottom side
of a customer board. If such an assembly is attempted,
components may fall off the module during the second reflow
process
50
Lead Free Soldering
The modules are lead-free (Pb-free) and RoHS compliant and fully
compatible in a Pb-free soldering process. Failure to observe the
instructions below may result in the failure of or cause damage to
the modules and can adversely affect long-term reliability
0
Reflow Time (Seconds)
Storage and Handling
J-STD-033 Rev. A (Handling, Packing, Shipping and Use of
Moisture/Reflow Sensitive Surface Mount Devices) is
recommended. Moisture barrier bags (MBB) with desiccant are
required for MSL ratings of 2 or greater. These sealed packages
should not be broken until time of use. Once the original package
is broken, the floor life of the product at conditions of
30°C and
60% relative humidity varies according to the MSL rating (see J-
STD-033A). The shelf life for dry packed SMT packages will be a
minimum of 12 months from the bag seal date, when stored at
the following conditions: < 40° C, < 90% relative humidity.
MSL Rating
The modules have a MSL rating of 2a.
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. D
(Moisture/Reflow Sensitivity Classification for Nonhermetic Solid
State Surface Mount Devices) for both Pb-free solder profiles and
MSL classification procedures. The suggested Pb-free solder paste
is Sn/Ag/Cu (SAC).
The following profile is the recommended linear reflow profile
using Sn/Ag/Cu solder . Soldering outside of the recommended
profile requires testing to verify results and performance.
Post Solder Cleaning and Drying Considerations
Post solder cleaning is usually the final circuit-board assembly
process prior to electrical board testing. The result of inadequate
cleaning and drying can affect both the reliability of a power
module and the testability of the finished circuit-board assembly
Contact Us
For more information, call us at
USA/Canada:
+1 888 546 3243,
or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
www.gecriticalpower.com
GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice,
and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any
such product(s) or information.
November 19, 2018
©2017 General Electric Company. All International rights reserved.
Version 1.4