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Power Connectors & Interconnection Systems

Battery Interconnects

Product Facts

■

Total interface solution

Current capacity — 7 Amps/

single contact at 30°C

T-Rise

Choice of right-angle or

vertical mount headers with

left, right or keyless

polarization

5.0 mm pitch headers

available for 7.2, 10.8, and

12.0 volt rechargeable

batteries

Receptacle connectors

available with solder tails or

weld tabs

Consumer friendly

mating/unmating of battery

Produced under a Quality

Management System

certified to ISO 9001

Blade Contacts for high

durability

Used Industry-wide for

rechargeable battery I/O —

in laptop computers

Offered in a variety of key

arrangements — for

different voltage batteries

2.0 mm, 2.5 mm, 3.0 mm

and 5.0 mm contact pitch

batteries available

MDI systems designed to

mate at any angle

Up to 7 Amps per contact

Up to 2500 cycle durability

Two pc tails per blade — for

better current distribution

Since the introduction of

the standard-size NiMH

rechargeable battery to

the computer and commu-

nications industries,

Tyco Electronics has played

a major role in the develop-

ment and manufacture of

reliable, high performance

battery interconnect

systems.

As the needs and applica-

tions of original equipment

manufacturers have evolved,

so have Tyco Electronics’

battery interconnect

systems. Today, we offer

several types of connectors

including:

■

Standard 5-position,

5.0 mm centerline

assemblies

■

Space efficient battery

packs available at

2.0 mm, 2.5 mm, and

3.0 mm centerlines

■

Multi-Directional

Interconnection (MDI)

systems

Coin cell battery holders

■

All battery interconnect

assembly housings are

made of high temperature,

UL 94V-0 rated thermoplas-

tic. Single contacts are

rated at 7 Amps with a

30° T-Rise, and have an

operating temperature

rating of -30° to +70°C.

These assemblies can be

customized for various

applications and are avail-

able with many keying and

mounting options.

Tyco Electronics answers

the need in the portable

equipment market for a

high density, robust, and

versatile interconnection

system with the Multi-

Directional Interconnection

(MDI) System. This durable

system, designed to permit

mating/unmating at any

angle between 0° and 90°,

features AMP-DURAGOLD

plated contacts for up to

2500 cycles.

Our coin-cell battery hold-

ers are ideal for a variety of

electronic equipment need-

ing a compact low wattage

(typically less than 2 Watts)

battery source. These

holders are available in

both horizontal and vertical

mount. Surface-mount and

re-flow compatible options

are also ready to meet the

newer PCB assembly

requirements.

Laptops/Portables

227

Catalog 1773096

Revised 2-10

www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

2.0 mm Pitch Battery Assemblies

2.0 mm Pitch

Plug Assemblies

Material and Finish

Housing

— Black thermoplastic resin,

UL 94V-0 rated

Contacts

— High conductivity copper

alloy, gold plating

No. of

Positions

Mount Type

Surface-Mount

Through Hole

Surface-Mount

Through Hole

Mount Angle

Vertical

Right-Angle

Vertical

Right-Angle

Part Number

1612898-1

1827654-1

1747785-1

2-1612962-3

1-1612962-3

1717458-1

1827501-1

Special Features

Retention Leg

Nut Plate (both sides)

One side nut plate

M2 Nut

.079

Pitch

[2.00]

Retention Leg

(Part Number 1827654-1 Feature)

2 mm Plug Assembly with Nut Plates

M2 Nut

.079

Pitch

[2.00]

2 mm Plug Assembly with Nut Plate (One Side)

Laptops/Portables

2.0 mm Pitch

Receptacle Assemblies

Material and Finish

Housing

— Black thermoplastic resin,

UL 94V-0 rated

Contacts

— High conductivity copper

alloy, gold plating

No. of

Positions

Mount Type

Surface-Mount

Through Hole

Surface-Mount

Through Hole

Surface-Mount

Mount Angle

Vertical

Part Number

1612901-1

1827684-1

1827685-1

1747786-1

1612963-4

1612964-4

.079

Pitch

[2.00]

2.0 mm Receptacle Assembly,

Surface-Mount

.079

Pitch

[2.00]

2.0 mm Receptacle Assembly,

Through Hole Mount

Note:

All part numbers are RoHS compliant. Tin-lead versions are available upon request.

228

Catalog 1773096

Revised 2-10

www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

2.0 mm Pitch Multi-Directional Interconnection (MDI) Systems

6-Position Multi-Directional

Headers

Material and Finish

Housing

— Black liquid crystal

polymer, UL 94V-0 rated

Contacts

— Brass, plated .000030

[0.00076] min. gold on mating area,

.00015 [0.0038] min. tin on solder tail,

all over .000050 [0.00127] min. nickel

Mount Type

Through Hole

Retention Tails

Straight Solder

Boardlocks

With

Without

Part Number

5146877-1

5787252-1

5787531-1

.079

Typ.

[2.00]

Special Features

Sequenced contacts

.079

Typ.

[2.00]

.359

Typ.

[9.13]

.079

Typ.

[2.00]

.359

Typ.

[9.13]

Solder

Tail

Typ.

.591

[15.00]

.591

[15.00]

Solder

Tail

Typ.

.125

Typ.

[3.18]

Part Number 5787531-1

Straight Solder Tails

.689

[17.50]

Part Number 5787252-1

Below-the-Board Retention Tails

.148

[3.75]

.240

[6.10]

.205

Typ.

[5.20]

Solder

Tail

Typ.

Boardlock

2 Plcs.

Part Number 5146877-1

6-Position Multi-Directional

Receptacles

Material and Finish

Housing

— Black liquid crystal

polymer, UL 94V-0 rated

Contacts

— Phosphor bronze, plated

.000030 [0.00076] min. gold on mating

area, .00015 [0.0038] min. tin on solder

tail, all over .000050 [0.00127] min.

nickel

Mount Type

Surface-Mount

Through Hole

Boardlocks

With

Without

.897

.004

[22.79

0.10

]

Part Number

5787090-1

5787253-1

5787526-1

.897

.004

[22.79

0.10

]

Laptops/Portables

.079

Typ.

[2.00]

.079

Typ.

[2.00]

Part Number 5787253-1

Through Hole Mount

.113

.011

[28.73

0.27

]

Boardlock

2 Plcs.

Part Number 5787526-1

Through Hole Mount

.375

.004

[9.53

0.10

]

.339

.006

[8.60

0.16

]

Typ.

.059

.003

[1.50

0.08

]

Solder

Tail

Typ.

Part Number 5787090-1

Surface-Mount with Boardlocks

Note:

All part numbers are RoHS compliant.

229

Catalog 1773096

Revised 2-10

www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

2.5 mm Pitch Battery Assemblies

2.5 mm Pitch

Plug Assemblies

Material and Finish

Housing

— Black thermoplastic resin,

UL 94V-0 rated

Contacts

— High conductivity copper

alloy, gold plating

No. of

Positions

Mount Type

Through

Hole

Mount Angle

Right-Angle Offset

Right-Angle On Board

Right-Angle Offset

Vertical

Right-Angle Offset

Right-Angle On Board

Right-Angle Offset

Part Number

6123987-1

6123978-1

6376042-2

9-1612503-1

6318792-1

6473451-1

6318977-3

6318573-4

1747602-1

1717445-2

6123738-7

1123822-7

1123684-7

6473539-7

Special Features

M2 Nut Plate

One Side M2 Nut Plate

M2 Nut Plate

.969

[24.60]

.803

[20.40]

M2 Typ.

2 Plcs.

.148

[3.75]

.146

[3.70]

.148

[3.75]

.394

[10.00]

.199

[5.05]

.098

[2.50]

.179

[4.55]

.199

[5.05]

.098

[2.50]

.179

[4.55]

Part Number 6376042-2

Right-Angle On Board Assembly

with Nut Plate

Part Number 6123978-1

Right-Angle Offset Assembly

2.5 mm Pitch

Receptacle Assemblies

Laptops/Portables

Material and Finish

Housing

— Black thermoplastic resin,

UL 94V-0 rated

Contacts

— High conductivity copper

alloy, gold plating

No. of

Positions

Mount Type

Through Hole

Surface-Mount

Through Hole

Surface-Mount

Through Hole

Mount Angle

Right-Angle

Vertical

Right-Angle

Vertical

Part Number

6123981-1

6318430-2

1612504-1

1123688-3

1318574-4

1717478-1

1717620-1

1123688-7

1674231-1

.191

[4.85]

.701

[17.80]

.234

[5.95]

.207

[5.25]

.075

[1.90]

.992

[25.20]

.098

[2.50]

Part Number 6318430-2

Right-Angle Through Hole Mount

Part Number 1318574-4

Vertical Surface-Mount

Note:

All part numbers are RoHS compliant.

230

Catalog 1773096

Revised 2-10

www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

Power Connectors & Interconnection Systems

5.0 mm Pitch Battery Plug Assemblies

5.0 mm Pitch Right-Hand

Key Plug Assemblies

Voltage

12.0

Mount Type

Retentive Solder

Straight Solder

Retentive Solder

Straight Solder

Retentive Solder

Straight Solder

Mount Angle

Right-Angle

Vertical

Right-Angle

Vertical

Right-Angle

.394

.002

[10.00

0.05

]

.392

.008

[9.95

0.20

]

.120

.012

Solder

Tail

[3.05

0.30

] Typ.

1.319

.008

[33.50

0.20

]

10.8

7.2

.197

[5.00]

Typ.

Part Number

5787424-1

5787422-1

5787430-1

5787421-1

5787419-1

5787141-1

5787334-1

5787142-1

Material and Finish

Housing

— Polyphthalamide,

UL 94V-0 rated, black

Contacts

— Brass, plated .000100

[0.00254] min. tin on solder tail over

.000075 [0.00190] min. nickel overall

.049

[1.25]

Part Number 5787421-1

Vertical Assembly with Retentive Tails

.585

Typ.

[14.85]

.120

.012

Solder

Tail

[3.05

0.30

] Typ.

1.142

.008

[29.00

0.20

]

.197

Typ.

[5.00]

Part Number 5787142-1

Right-Angle Assembly with Straight Tails

Mount Angle

Right-Angle

Part Number

5787428-1

5787418-1

5787246-1

Special Features

Mounting Holes

5.0 mm Pitch Left-Hand

Key Plug Assemblies

Voltage

12.0

10.8

Mount Type

Straight Solder

Retentive Solder

Straight Solder

.585

Typ.

[14.85]

Material and Finish

Housing

— Polyphthalamide,

UL 94V-0 rated, black

Contacts

— Brass, plated .000100

[0.00254] min. tin on solder tail over

.000075 [0.00190] min. nickel overall

.197

Typ.

[5.00]

1.417

.008

[36.00

0.20

]

Ø .087

.003

[2.20

0.08

]

2 Plcs.

Laptops/Portables

.120

.012

[3.05

0.30

]

Solder

Tail

Typ.

Part Number 5787428-1

Right-Angle Assembly with Mounting Holes

5.0 mm Pitch Keyless

Plug Assemblies

Voltage

N/A

Mount Type

Straight Solder

Retentive Solder

Straight Solder

Retentive Solder

Straight Solder

Mount Angle

Right-Angle

Vertical

Part Number

5787441-1

5787443-1

5796078-1

5787446-1

5787444-1

Special Features

Sequenced Contacts

Material and Finish

Housing

— Polyphthalamide,

UL 94V-0 rated, black

Contacts

— Brass, plated .000100

[0.00254] min. tin on solder tail over

.000075 [0.00190] min. nickel overall

.197

Typ.

[5.00]

.120

.012

[3.05

0.30

]

Solder

Tail

Typ.

1.064

.008

[27.02

0.20

]

Part Number 5796078-1

Right-Angle Assembly with

Straight Tails & Sequenced Contacts

Note:

All part numbers are RoHS

compliant.

231

Catalog 1773096

Revised 2-10

www.tycoelectronics.com

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject

to change.

USA: 1-800-522-6752

Canada: 1-905-470-4425

Mexico: 01-800-733-8926

C. America: 52-55-1106-0803

South America: 55-11-2103-6000

Hong Kong: 852-2735-1628

Japan: 81-44-844-8013

UK: 44-(0)8002-67666

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