Fine Adjust Applicator for
GET 0.64 mm Socket
Terminals
FineAdjust Applicator
Applicator Tooling Specification Sheet
Order No. 63901-6100
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: GET 0.64 mm (Global Electronic Technology) Connector System Socket Terminal, 0.50 -
0.75mm² and 18-20 AWG.
Terminal
Series No.
Insulation Diameter
Strip Length
IPC/WHMA-A620 Terminal
AWG
mm²
mm
In.
mm In. mm
In.
13933
1393366-2 Metric Only 0.50
1.60
.063 1.60 .063 4.40 .073
98853
98853-0014 Metric Only 0.50
1.60
.063 1.60 .063 4.40 .073
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal
Terminal
Order No.
Wire Size
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639016100
Revision: B
Release Date: 09-03-09
Revision Date: 09-14-09
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for
GET 0.64 mm Socket
Terminals
CRIMP SPECIFICATION
Terminal Series No.
13933
98853
Bell mouth Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
0.20 .008
0.50
.020
0.00-1.00 .000-.040
0.20 .008
0.50
.020
0.00-1.00 .000-.040
Wire brush must be flush or below top of Conductor Crimp.
Terminal Series No.
13933
98853
Bend up Bend down
Degree
2.5
2.5
2.5
2.5
Twist Roll
Degree
1.6 1.6
1.6 1.6
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.78 .070 2.05 .081
1.78 .070 2.05 .081
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
13933
98853
Conductor
Insulation Maximum
Pull Force
Crimp Height
Crimp Width
Crimp Height Crimp Width (Ref.) Minimum
AWG
mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083
2.05
.081
75.0 16.86
Metric Only 0.50 0.98-1.06 .040-.042 1.78-1.93 .070-.076 2.10 .083
2.05
.081
75.0 16.86
Wire Size
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639016100
Revision: B
Release Date: 09-03-09
Revision Date: 09-14-09
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for
GET 0.64 mm Socket
Terminals
PARTS LIST
FineAdjust Applicator 63901-6100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-6170
63901-6170
Tool Kit (All “Y” Items)
REF
1
63901-6101
63901-6101
Conductor Punch
1Y
2
63901-6102
63901-6102
Conductor Anvil
1Y
3
63901-6103
63901-6103
Insulation Punch
1Y
4
63901-6104
63901-6104
Insulation Anvil
1Y
5
63901-6105
63901-6105
Cut-Off Plunger
1Y
6
63901-6106
63901-6106
Front Plunger Retainer
1Y
Other Components
7
11-18-4094
60709A111
Feed Guide
1
8
63443-0021
63443-0021
Key
1
9
63443-0061
63443-0061
Wire stop
1
10
63443-6009
63443-6009
Rear Cover
1
11
63600-3351
63600-3351
Compression Spring
1
12
63700-0539
63700-0539
Cut-off Plunger Spring
1
13
63867-3007
63867-3007
Bottom Cap
1
14
63901-6107
63901-6107
Anvil Mount
1
15
63901-6108
63901-6108
Wire Hold Down
1
16
63901-6109
63901-6109
Front Plunger Striker
1
Frame
17
63800-4901
63800-4901
Top
1
18
63801-3281
63801-3281
Base
1
19
63801-4650
63801-4650
Track
1
Hardware
20
N/A
N/A
M3 by 6 Long SHCS
2**
21
N/A
N/A
M4 by 8 Long Set Screw
1**
22
N/A
N/A
M4 by 10 Long SHCS
2**
23
N/A
N/A
M4 by 12 Long BHCS
2**
24
N/A
N/A
M4 by 16 Long SHCS
1**
25
N/A
N/A
M4 by 50 Long SHCS
2**
26
N/A
N/A
M5 by 12 Long SHCS
1**
27
N/A
N/A
2mm by 8 Long Roll Pin
1**
28
N/A
N/A
3mm by 6 Long Roll Pin
1**
29
N/A
N/A
#10-32 by 1/4”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639016100
Revision: B
Release Date: 09-03-09
Revision Date: 09-14-09
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for
GET 0.64 mm Socket
Terminals
Assembly Drawing
17
29
30
29
13
21
3
11
1
16
(2) 23
22
(2)
24
10
15
17
19
(2) 20
18
7
9
5
12
2
26
14
28
4
6
(2)
25
8
27
Figure 6
Doc No: ATS-639016100
Revision: B
Release Date: 09-03-09
Revision Date: 09-14-09
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for
GET 0.64 mm Socket
Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639016100
Revision: B
Release Date: 09-03-09
Revision Date: 09-14-09
UNCONTROLLED COPY
Page 5 of 5
模拟电子
