CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series
24V, 10A, 240W, S
INGLE
P
HASE
I
NPUT
P
OWER
S
UPPLY
AC 100-240V Wide-range Input
Width only 39mm
Efficiency up to 95.2%
Excellent Partial Load Efficiency
20% Output Power Reserves
Safe Hiccup
PLUS
Overload Mode
Easy Fuse Breaking due to High Overload Peak Current
Active Power Factor Correction (PFC)
Minimal Inrush Current Surge
Full Power Between -25°C and +60°C
DC-OK Relay Contact
3 Year Warranty
G
ENERAL
D
ESCRIPTION
The DIMENSION CP-Series units are high-end power
supplies in a medium price range without compromising
quality, reliability and performance. The CP-Series is
part of the DIMENSION power supply family. The most
outstanding features of CP10 series are the high
efficiency, advanced inrush current limitation, active PFC
and the wide operational temperature range.
The CP-Series includes all the essential basic functions.
The devices have a power reserve of 20% included,
which may even be used continuously at temperatures
up to +45°C. Additionally, the CP10 can deliver three
times the nominal output current for at least 12ms
which helps to trip fuses on faulty output branches.
High immunity to transients and power surges as well as
low electromagnetic emission, a DC-OK relay contact
and a large international approval package for a variety
of applications makes this unit suitable for nearly every
situation.
S
HORT
-
FORM
D
ATA
DC 24V
Nominal
24 – 28V
Factory setting 24.1V
12.0-10.3A
Below +45°C ambient
10.0-8.6A
At +60°C ambient
7.5-6.5A
At +70°C ambient
Derate linearely between +45°C and +70°C
Input voltage AC
AC 100-240V
-15%/ +10%
Mains frequency
50-60Hz
±6%
Input current AC
2.15 / 1.13A
At 120 / 230Vac
Power factor
0.99 / 0.97
At 120 / 230Vac
Input voltage DC
DC 110-150V
±20%
For CP10.241 (-xx)
DC 110-300V
±20%
CP10.242
Input current DC
2.35A
At 110Vdc
2.35 / 0.84A
At 110 / 300Vdc
Input inrush current 6 / 9A pk
At 40°C 120 / 230Vac
Efficiency
93.6 / 95.2%
At 120 / 230Vac
Losses
16.4 / 12.1W
At 120 / 230Vac
Hold-up time
37 / 37ms
At 120 / 230Vac
Temperature range -25°C to +70°C
Size (w x h x d)
39x124x117mm
Without DIN-Rail
Weight
600g / 1.3lb
Output voltage
Adjustment range
Output current
O
RDER
N
UMBERS
Power Supply
CP10.241
CP10.241-C1
CP10.241-S1
CP10.241-S2
CP10.242
Mechanical Accessory
ZM4.WALL
ZM12.SIDE
Conformal coated pc-boards
Spring-clamp terminals
Push-in terminals
Extended DC-Input range
Wall/panel mount bracket
Side mount bracket
M
ARKINGS
For details and a complete approval list see section 20.
IND. CONT. EQ.
UL 508
UL 60950-1
Class I Div 2
IECEx
ATEX
Marine
Aug. 2017 / Rev. 1.4a DS-CP10.241-EN
All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
1/30
CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series
24V, 10A, 240W, S
INGLE
P
HASE
I
NPUT
I
NDEX
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Intended Use .......................................................3
Installation Requirements...................................3
AC-Input...............................................................4
DC-Input...............................................................5
Input Inrush Current ...........................................6
Output .................................................................7
Hold-up Time.......................................................8
DC-OK Relay Contact ..........................................9
Efficiency and Power Losses..............................10
Lifetime Expectancy ..........................................11
MTBF ..................................................................11
Terminals and Wiring........................................12
Functional Diagram...........................................13
Front Side and User Elements...........................14
EMC....................................................................15
Environment ......................................................16
Protection Features ...........................................17
Safety Features ..................................................17
Dielectric Strength ............................................18
Approvals...........................................................19
Other Fulfilled Standards..................................19
Page
22. Physical Dimensions and Weight ..................... 20
23. Accessories ........................................................ 21
23.1. ZM4.WALL – Wall/Panel Mount Bracket .21
23.2. ZM12.SIDE - Side Mounting Bracket........22
23.3. YR20.242 - Redundancy Module..............23
23.4. YR20.246 - Redundancy Module with
Automated Load Sharing ....................................23
24. Application Notes............................................. 24
24.1. Peak Current Capability ...........................24
24.2. Back-feeding Loads ..................................25
24.3. External Input Protection.........................25
24.4. Output Circuit Breakers............................25
24.5. Series Operation .......................................26
24.6. Parallel Use to Increase Output Power....26
24.7. Parallel Use for Redundancy ....................27
24.8. Inductive and Capacitive Loads................28
24.9. Charging of Batteries ...............................28
24.10. Operation on Two Phases ........................29
24.11. Use in a Tightly Sealed Enclosure ............29
24.12. Mounting Orientations ............................30
The information given in this document is correct to the best of our knowledge and experience at the time of
publication. If not expressly agreed otherwise, this information does not represent a warranty in the legal sense of the
word. As the state of our knowledge and experience is constantly changing, the information in this data sheet is
subject to revision. We therefore kindly ask you to always use the latest issue of this document (available under
www.pulspower.com).
No part of this document may be reproduced or utilized in any form without our prior permission in writing.
T
ERMINOLOGY AND
A
BREVIATIONS
PE and
T.b.d.
AC 230V
symbol
PE is the abbreviation for
Protective Earth
and has the same meaning as the symbol
This document uses the term “earth” which is the same as the U.S. term “ground”.
To be defined, value or description will follow later.
A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains
frequency. AC 120V parameters are valid for 60Hz mains frequency.
A key word indicating flexibility of choice with no implied preference.
A key word indicating a mandatory requirement.
A key word indicating flexibility of choice with a strongly preferred implementation.
.
Earth, Ground
230Vac
50Hz vs. 60Hz
may
shall
should
Aug. 2017 / Rev. 1.4a DS-CP10.241-EN
All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
2/30
CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series
24V, 10A, 240W, S
INGLE
P
HASE
I
NPUT
1. I
NTENDED
U
SE
This device is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human
life.
2. I
NSTALLATION
R
EQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the input terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 24.12.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are
recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance
to 15mm in case the adjacent device is a heat source (e.g. another power supply).
A disconnecting means shall be provided for the output of the power supplies when used in applications according to
CSA C22.2 No 107.1-01.
WARNING
Risk of electrical shock, fire, personal injury or death.
- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for
earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Notes for use in hazardous location areas:
The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II Category 3
(Zone 2) environments. See section 20 for details.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the
voltage adjustment unless power has been switched off or the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the
requirements of the EN 60079-15.
Aug. 2017 / Rev. 1.4a DS-CP10.241-EN
All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
3/30
CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series
24V, 10A, 240W, S
INGLE
P
HASE
I
NPUT
3. AC-I
NPUT
AC input
AC input range
Allowed voltage L or N to earth
Input frequency
Turn-on voltage
Shut-down voltage
External input protection
Nom.
AC 100-240V
Suitable for TN-, TT- and IT mains networks
Min.
85-264Vac
Continuous operation
Min.
264-300Vac
For maximal 500ms
Max.
300Vac
Continuous according to IEC 62477-1
Nom.
50–60Hz
±6%
Typ.
80Vac
Steady-state value, see Fig. 3-1
Typ.
70Vac
Steady-state value, see Fig. 3-1
Typ.
55Vac
Dynamic value for maximal 250ms
See recommendations in chapter 24.3.
AC 100V
2.60A
0.99
1.5
300ms
30ms
75ms
AC 120V
2.15A
0.99
1.5
290ms
30ms
75ms
AC 230V
1.13A
0.97
1.65
240ms
30ms
75ms
Input current
Power factor
*)
Crest factor
**)
Start-up delay
Rise time
Typ.
Typ.
Typ.
Typ.
Typ.
Typ.
Turn-on overshoot
External input protection
Max.
200mV
200mV
200mV
See recommendations in chapter 24.3.
At 24V, 10A, see Fig. 3-3
At 24V, 10A, see Fig. 3-4
At 24V, 10A
See Fig. 3-2
At 24V, 10A const. current load,
0mF load capacitance, see Fig. 3-2
at 24V, 10A const. current load,
10mF load capacitance,, see Fig. 3-2
See Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Fig. 3-1
Input voltage range
Fig. 3-2
Turn-on behavior, definitions
max.
500ms
P
OUT
Rated
input range
Input
Voltage
Shut-down
Turn-on
V
IN
85V
264V 300Vac
Start-up
delay
Rise
Time
Aug. 2017 / Rev. 1.4a DS-CP10.241-EN
All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
Overshoot
Output
Voltage
- 5%
4/30
CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, CP10.242
CP-Series
24V, 10A, 240W, S
INGLE
P
HASE
I
NPUT
Fig. 3-3
Input current vs. output current at
24V output voltage
Input Current, typ.
Fig. 3-4
Power factor vs. output current at
24V output voltage
Power Factor, typ.
3A
2.5
2.0
1.5
1.0
0.5
0
1
2
3
4
5
6
7
8
a) 100Vac
b) 120Vac
c) 230Vac
a
b
1.0
0.95
0.9
(a)
(b)
(a) 100Vac,
(b) 120Vac,
(c) 230Vac
Output Current
c
0.85
0.8
Output Current
(c)
9 10 11 12A
0.75
1
2
3
4
5
6
7
8
9 10 11 12A
4. DC-I
NPUT
DC input
Nom.
DC 110-150V
±20%
For CP10.241, CP10.241-C1, CP10.241-S1, CP10.241-
S2
±20%
For CP10.242
For CP10.241, CP10.241-C1, CP10.241-S1,
CP10.241-S2, continuous operation
For CP10.242
At 110Vdc, at 24V, 10A
At 300Vdc, at 24V, 10A
Continuous, according to IEC 62477-1
Steady state value
Steady state value
Dynamic value for maximal 250ms
Nom.
DC input range
Min.
Min.
Typ.
Typ.
Max.
Typ.
Typ.
Typ.
DC 110-300V
88-180Vdc
88-360Vdc
2.35A
0.84A
375Vdc
80Vdc
70Vdc
55Vdc
DC input current
Allowed Voltage L/N to Earth
Turn-on voltage
Shut-down voltage
Fig. 4-1
Wiring for DC Input
Battery
+
Power Supply
AC
L
N
PE
+
Load
-
DC
Instructions for DC use:
a) Use a battery or a similar DC source. A supply from the
intermediate DC-bus of a frequency converter is not
recommended and can cause a malfunction or damage
the unit.
b) Connect +pole to L and –pole to N.
c) Connect the PE terminal to an earth wire or to the
machine ground.
-
Aug. 2017 / Rev. 1.4a DS-CP10.241-EN
All values are typical at 24V, 10A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
5/30