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SERIES 1 | 120 VAC

PANEL MOUNT

Features

• Ratings from 10A to 40A @ 24-140 VAC

• SCR output for heavy industrial loads

• Zero voltage or instantaneous turn-on outputs

• UL/CSA/VDE Approved, CE Compliant to EN60950-1

• Improved SEMS screw and washer

• Redesigned housing with anti-rotation barriers

• AC or DC control

• Direct bond copper substrate

• EMC compliant to Level 3

• Direct power lead frame

• Epoxy free design

PRODUCT SELECTION

Control Voltage

3-32 VDC

90-280 VAC

18-36 VAC

10A

D1210

A1210

A1210E

25A

D1225

A1225

A1225E

40A

D1240

A1240

A1240E

ORDERING OPTIONS

Control Voltage

90-280 VAC

3-32 VDC

AxxxxE:

18-36 VAC

Operating Voltage

12:

24-140 VAC

Rated Load Current

10:

10 Amps

(1)

25:

25 Amps

40:

40 Amps

(2)

Termination

Blank:

Screw

Quick Connect (Up to 50 Amps only)

Hex standoffs

(3)

Overvoltage Protection

Blank:

Not Included

Included

Input Status LED

Blank:

Not Included

Included

Snubber

Blank:

Not Included

Included

Thermal Pad

Blank:

Not Included

Included

Switching Type

Blank:

Zero Voltage Turn-On

-10:

Instantaneous Turn-On

(4)

Required for valid part number

For options only and not

required for valid part number

Note:

Not all part number combinations are available.

Contact Crydom Technical support for information on

the availability of a specific part number.

-10

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OUTPUT SPECIFICATIONS

(5)

Description

Operating Voltage (47-440Hz) [Vrms]

(6)

Transient Overvoltage [Vpk]

Maximum Off-State Leakage Current @ Rated Voltage [mArms]

(7)

Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec]

Maximum Load Current [Arms]

(2)(8)

Minimum Load Current [mArms]

Maximum 1 Cycle Surge Current (50/60Hz) [Apk]

Maximum On-State Voltage Drop @ Rated Current [Vrms]

Thermal Resistance Junction to Case (Rjc) [°C/W]

Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec]

Minimum Power Factor (at Maximum Load)

(3)

10A

24-140

600

500

150

115/120

1.15

1.03

66/60

0.5

25A

24-140

600

500

150

239/250

1.15

0.8

285/259

0.5

40A

24-140

600

500

150

597/625

1.15

0.5

1770/1629

0.5

INPUT SPECIFICATIONS

(5)

Description

Control Voltage Range

Maximum Reverse Voltage

Minimum Turn-On Voltage

Must Turn-Off Voltage

Minimum Input Current [mA]

Maximum Input Current [mA]

Nominal Input Impedance [Ohms]

Maximum Turn-On Time [msec]

Maximum Turn-Off Time [msec]

D12xx

3-32 VDC

-32 VDC

3.0 VDC

(9)

1.0 VDC

1/2 Cycle

(10)

1/2 Cycle

A12xx

90-280 Vrms

90 Vrms

10 Vrms

Current Regulated

A12xxE

18-36 Vrms

18 Vrms

4 Vrms

GENERAL SPECIFICATIONS

(5)

Description

Dielectric Strength, Input/Output/Base (50/60Hz)

Minimum Insulation Resistance (@ 500 VDC)

Maximum Capacitance, Input/Output

Ambient Operating Temperature Range

Ambient Storage Temperature Range

Weight (typical)

Housing Material

Baseplate Material

Input Terminal Screw Torque Range (in-lb/Nm)

Load Terminal Screw Torque Range (in-lb/Nm)

SSR Mounting Screw Torque Range (in-lb/Nm)

Input/Load Terminal Screw Torque Range (in-lb/Nm)

(2)

Input/Output Terminal Screw Thread Size

Humidity

per IEC60068-2-78

LED Input Status Indicator

MTBF (Mean Time Between Failures) at 40°C ambient temperature

(11)

MTBF (Mean Time Between Failures) at 60°C ambient temperature

(11)

Parameters

4000 Vrms

Ohm

8 pF

-40 to 80 °C

-40 to 125 °C

2.6 oz (74.9g)

UL 94 V-0

Aluminum

13-15 /1.5-1.7

18-20 / 2.0-2.2

w/”K” option 8-10 / 0.9-1.13

#6-32 UNC / #8-32 UNC

93% non-condensing

w/”G” option (green)

11,641,553 hours (1,328 years)

7,210,376 hours (823 years)

WIRING DIAGRAM

Recommended Wire Sizes

Load

(12)

Terminals

Wire Size

(Solid / Stranded)

24 AWG (0.2 mm

) / 0.2 [minimum]

2 x 12 AWG (3.3 mm

) / 3.3 [maximum]

20 AWG (0.5 mm

) / 0.518 [minimum]

Wire Pull-Out

Strength (lb)[N]

10 [44.5]

90 [400]

30 [133]

110 [490]

90 [400]

Input Current (mA)

Input Current vs Input Voltage

Standard Regulated DC Input

1 ( )

2 ( )

Input

OUTPUT

Output

S O L I D S TAT E R E L AY

2 x 10 AWG (5.3 mm

)

/ 5.3

2 x 8 AWG (8.4 mm

) / 8.4 [maximum]

INPUT

DC Input Voltage

4 (– / )

3 (+ / )

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EQUIVALENT CIRCUIT BLOCK DIAGRAMS

Diagram:

Series 1 AC control

AC/DC

Converter

Current

Limiter

Diagram:

Series 1 DC control

-DC

(14)

Trigger

Circuit

(13)

(15)

+DC

Current

Limiter

(14)

Trigger

Circuit

(13)

(15)

MECHANICAL SPECIFICATIONS

(5)

Tolerances: ±0.02 in / 0.5 mm

All dimensions are in: inches [millimeters]

Screw Termination

1.1

[27.9]

0.49

[12.4]

Mounting

Hole/Slot

0.19 [4.9]

DIA.

0.89

[22.6]

Hex Standoff Termination (“K”

Option)

(2)

1.1

[27.9]

0.49

[12.4]

Mounting

Hole/Slot

0.19 [4.9]

DIA.

1.04

[26.4]

OUTPUT

1.88

[47.6]

S O L I D S TAT E R E L AY

1.7

[43.2]

2.25

[57.3]

1.88

[47.6]

S O L I D S TAT E R E L AY

1.70

[43.2]

2.25

[57.3]

INPUT

1.0

[25.4]

1.75

[44.5]

1.0

[25.4]

1.75

[44.5]

(4 places)

(2 places)

1.0

[25.4]

0.93

[23.6]

Quick Connect Termination (“F”

Option)

- Up to 25 Amp

(1)

Mounting

Hole/Slot

0.19 [4.9]

DIA.

1.58

[40.2]

0.49

[12.4]

Faston Terminal

(16)

0.25 x 0.032

Quick Connect Termination (“F”

Option)

- Up to 50 Amp

(1)

Mounting

Hole/Slot

0.19 [4.9]

DIA.

1.58

[40.2]

0.63

[16.0]

Faston Terminal

(16)

0.25 x 0.032

1.31

[33.4]

(2 places)

(4 places)

1.31

[33.4]

(2 places)

0.45

[11.4]

OUTPUT

1.88

[47.6]

S O L I D S TAT E R E L AY

1.7

[43.2]

2.25

[57.3]

1.88

[47.6]

S O L I D S TAT E R E L AY

1.7

[43.2]

2.25

[57.3]

INPUT

1.40

[35.6]

1.75

[44.5]

Faston Terminal

(16)

0.187 x 0.020

(2 places)

1.25

[31.8]

0.49

[12.4]

1.40

[35.6]

1.75

[44.5]

Faston Terminal

(16)

0.187 x 0.020

(2 places)

1.25

[31.8]

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SURGE CURRENT INFORMATION

10 A

120

Surge Current (Amp)

100

0.01

0.1

Surge Duration (Secs)

250

200

150

100

0.01

0.1

Surge Duration (Secs)

25 A

40 A

600

Surge Current (Amp)

500

400

300

200

100

0.01

0.1

Surge Duration (Secs)

Non repetitive peak surge current at Tj initial 40ºC.

THERMAL DERATE INFORMATION

10 A

3ºC/W

Load Current (Amps)

Ambient Temperature (ºC)

Load Current (Amps)

5ºC/W

No Heatsink

Ambient Temperature (ºC)

1.5ºC/W

25 A

2ºC/W

3ºC/W

40 A

1ºC/W

Load Current (Amps)

Ambient Temperature (ºC)

1.5ºC/W

2ºC/W

3.5ºC/W

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AGENCY APPROVALS AND CERTIFICATIONS

EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:

Designed in accordance with the requirements of IEC 62314

IEC 61000-4-2 : Electrostatic Discharge – Level 3

IEC 61000-4-4 : Electrically Fast Transients – Level 3

IEC 61000-4-5 : Electrical Surges – Level 3

IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz

IEC 60068-2-27 : Shock Resistance 15g/11ms

E116949

LR81689

10143 UG

ACCESORIES

New Accessories!

Part number: KS101

Protective Cover & Hardware Kits

Protective Cover

Cover

KS101

Hardware

Kit

HK1

HK4

Recommended Accessories

Clear plastic cover compatible with all new

S1 designs. Safety covers provide added

protection from electric shock when

installing or checking equipment.

Heat Sink

Part No.

HS501DR

HS301 / HS301DR

HS251

HS202 / HS202DR

Thermal Resistance

Lug Terminal Thermal Pad

[ºC/W]

5.0

3.0

2.5

2.0

1.7

1.5

1.2

1.0

0.7

0.5

0.36

0.25

TRM1

TRM6

HSP-1

HSP-2

Hardware Kit

Part number: HK4

Bag with 2 square brass accessories and 2

screw 8-32 x 5/8 for output. Used to mount

TMR1 lug terminals.

HS201 / HS201DR

HS172

HS151 / HS151DR

HS122 / HS122DR

HS103 / HS103DR

HS101

HS073

HS072

HS053

HS033

HS023

GENERAL NOTES

(1)

Single pair (up to 25A) Double pair* (up to 50A). *Caution: User must connect both pairs.

(2)

Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50

Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.

(3)

Output will self trigger between 450-600Vpk, Min. power factor 0.7 or higher, not suitable for capacitive loads.

(4)

Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only.

(5)

All parameters at 25°C unless otherwise specified.

(6)

For “S” option, operating voltage frequency is 47-63Hz.

(7)

For parts with option “S” maximum leakage current is 10mA.

(8)

Heat sinking required, see derating curves.

(9)

Increase minimum voltage by 1V for operations from -20 to -40°C.

(10)

Turn-on time for instantaneous turn-on versions is 0.02 msec (DC control Models).

(11)

All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).

(12)

Load can be wired to either SSR output terminal 1 or 2.

(13)

Elective Input Status LED, “G” option

(14)

Elective Overvoltage Protection, “P” option.

(15)

Elective Internal Snubber, “S” option.

(16)

Mechanical dimensions vary from G3 models.

For additional information or speciﬁc questions, contact Crydom Technical Support.

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