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NISCXI-1520

SCXI Universal Strain Gage Input

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SCXI Universal Strain Gage Input
NI SCXI-1520
• 8 simultaneously sampled
analog input channels
• Programmable excitation
(0 to 10 V) per channel
• Programmable gain
(1 to 1000) per channel
• Programmable 4-pole Butterworth filter
(10 Hz, 100 Hz, 1 kHz, 10 kHz) per channel
• Quarter-, half-, and full-bridge
completion
• 2 shunt calibration circuits per channel
• Remote sensing
• Random scanning
• Onboard calibration reference
• NI-DAQ driver software simplifies
configuration, offset nulling, shunt
calibration, scaling, and measurement
Operating Systems
• Windows XP/2000/NT
Recommended Software
LabVIEW
LabWindows
/CVI
Measurement Studio
VI Logger
Driver Software
• NI-DAQ 7.0
Calibration Certificate (included)
ni.com/calibration
Overview
The NI SCXI-1520 is an 8-channel universal strain gage input module that
offers all of the features you need for simple or advanced strain- and bridge-
based sensor measurements. With this single module, you can read signals
from strain, load, force, torque, and pressure sensors. Each SCXI-1520
is shipped with a NIST-traceable calibration certificate, and includes an
onboard reference for automatic calibration in changing environments.
For accurate strain measurements, the SCXI-1520 offers a programmable
amplifier and programmable 4-pole Butterworth filter on each channel.
Each channel also has an independent 0 to 10 V programmable excitation
source with remote sense per channel. In addition, the SCXI-1520 system
offers a half-bridge completion resistor network in the module and a
socketed 350
quarter-bridge completion resistor in the SCXI-1314
terminal block. A 120
quarter-bridge completion resistor is also included
with the terminal block. The SCXI-1520 offers an automatic null
compensation circuit, remote sensing, and two shunt calibration circuits
per channel. In addition, the SCXI-1520 includes the simultaneous sample-
and-hold feature using track-and-hold (T/H) circuitry for simultaneous
sampling applications.
Each SCXI-1520 can multiplex its signals into a single channel of the
controlling data acquisition device, and you can add modules to increase
channel count. In NI-DAQ 7.0, parallel mode operation is available for
high-speed acquisitions. In this mode, each channel is routed to a unique
analog input channel of the data acquisition device to which it is cabled.
Parallel mode is not available in NI-DAQ Traditional (Legacy).
Analog Input
Each of the eight SCXI-1520 analog inputs consists of a programmable
instrumentation amplifier, 4-pole Butterworth filter, and simultaneous
sample-and-hold circuit.You can program the gain of each channel
individually to one of 49 input ranges from ±10 mV to ±10 V. You can also
program each lowpass filter individually for 10 Hz, 100 Hz, 1 kHz, 10 kHz,
or bypass mode. The 4-pole Butterworth filters provide a sharp cutoff to
block noise while maintaining maximum flatness in the passband. Finally,
the SCXI-1520 provides random scanning capability, so you acquire data
from the channels you select in any order, thereby reducing your overall
scan times. For applications requiring fewer than eight strain gages,
you can use the extra analog input channels for general-purpose
analog signals.
Simultaneous Sampling
Each SCXI-1520 channel includes T/H circuitry so you can digitize
simultaneous events with negligible skew time between channels.
The outputs of the T/H amplifiers follow their inputs until they receive
a hold signal from the data acquisition device (typically at the start
of a scan). At the hold signal, the T/H amplifiers simultaneously freeze,
holding the input signal levels constant. The data acquisition device then
digitizes each frozen signal sequentially, giving you simultaneous
sampling between channels.
Module
SCXI-1520
Quarter-Bridge
(120
Ω,
350
Ω)

Half-Bridge
(120
Ω,
350
Ω)

Full-Bridge
Force, Load,
(120
Ω,
350
Ω)
Torque, Pressure


Table 1. Signal Compatibility
SCXI Universal Strain Gage Input
SCXI-1314
Terminal Block
SCXI-1520 Module
SO– CH–
Inst. amp.
x1 or x20
Lowpass
Filter
Lowpass
Filter
Analog
Multiplexer
SO+ CH+
Buffer
Variable
Gain
x1 to x50
Track
and
hold, x1
CH 0+
CH 0–
CH 7+
CH 7–
Scan Clock
Screw Terminals to Field Wiring
RSO+
PO+
Quarter-
Bridge
Completion
Half-Bridge
Completion
QTR
+
PO–
RSO–
Shunt Cal A
SCA0
SCA0
SCB0
SCB0
Shunt Cal B
1 kW
1 kW
+
Digital
Interface and Control
Calibration EEPROM
Output
Amps
–X1
Shunt Calibration Switches
Channel 0 of Channels 0 through 7
Figure 1. SCXI-1520 Block Diagram
Excitation
All SCXI-1520 channels have an independent voltage excitation source.
You can program each excitation channel to one of 17 voltage excitation
levels from 0 to 10 V. These sources can drive a 350
full bridge to the
maximum 10 V level. Each excitation channel incorporates remote
sensing circuitry to automatically compensate for voltage drops due to
lead resistance. This circuitry corrects the excitation level on the fly so
the programmed excitation level is accurately applied at the sensor.
You can also monitor these excitation sources to detect open
or fault situations.
Strain Gage
120
350
Table 2. Excitation Values
Quarter-Bridge
6.25 V
10.00 V
Half-Bridge
6.9 V
10.0 V
Full-Bridge
3.125 V
10.000 V
Bridge Completion
The SCXI-1520 accepts quarter-, half-, and full-bridge sensors. Half-
bridge completion is provided in the SCXI-1520, and you can enable it
through software. The RN-55 style quarter-bridge completion resistors
are provided in the SCXI-1314 front-mounting terminal block. They are
socketed, so you can replace them with your own resistors.
Shunt Calibration
Each input channel of the SCXI-1520 includes two independent shunt
calibration circuits, with which you can simulate two separate loading
effects on your strain-based device and compensate for any possible
gain errors. The RN-55 style shunt calibration resistors are in sockets
and located in the SCXI-1314 front-mounting terminal block. You enable
or disable the shunt resistors through software commands.
Automatic Null Compensation
Each input channel of the SCXI-1520 includes a circuit to remove bridge
offset voltage. Driver software nulls the offset voltage to zero in seconds.
You do not need to manually adjust a potentiometer. By removing this
offset through the measurement hardware, you can increase your system
gain to achieve better measurement sensitivity and resolution.
BUY ONLINE
at
ni.com
or
CALL 800 813 3693 (U.S.)
SCXI Bus Connector
Null
Compensation
Setting
Excitation
Voltage
Setting
Multiplexer
Control
To
Analog
Analog
Bus
Bus
Switch
Rear Signal Connector
Calibration
Source
2
SCXI Universal Strain Gage Input
Calibration
The SCXI-1520 provides simple yet powerful calibration capabilities.
Each module includes a precision onboard calibration source, which
you can programmatically route to any analog input channel. By using
simple software commands, you perform calibrations to compensate
for environmental changes without connecting external hardware.
Each module has an onboard calibration EEPROM that stores calibration
constants for each channel; factory calibration constants are stored in
a protected area of the EEPROM. Additional user-modifiable locations
mean calibration can occur under your exact operating conditions. NI-DAQ
Traditional (Legacy) and NI-DAQ 7.0 transparently use the calibration
constants to correct for gain and offset errors for each channel.
Terminal
Block
SCXI-1314
(777687-14)
Type
Screw
terminals
CJ
Sensor
Compatible
Modules
SCXI-1520
Front-mounting
Cabling
Special
Functions
Quarter-bridge
completion
Table 3. Terminal Block Options for the SCXI-1520
Ordering Information
NI SCXI-1520 ........................................................................777966-20
BUY NOW!
For complete product specifications, pricing, and accessory
information, call 800 813 3693 (U.S.) or go to
ni.com/scxi.
BUY ONLINE
at
ni.com
or
CALL 800 813 3693 (U.S.)
3
SCXI Universal Strain Gage Input
Specifications
Typical for 25 °C unless otherwise noted.
Complete Accuracy Table, Voltage
Module
SCXI-1520
Nominal Range
1
±10.0 V
±5.0 V
±1.8 V
±1.0 V
±500.0 mV
±180.0 mV
±100.0 mV
±50.0 mV
±18.0 mV
±10.0 mV
Overall Gain
1
1.0
2.0
4.2
10.0
20.0
42.0
100.0
200.0
420.0
1000.0
Percent of Reading
1
±0.1
±0.1
±0.1
±0.1
±0.1
±0.1
±0.1
±0.1
±0.1
±0.1
Offset
1
±3.0 mV
±1.5 mV
±0.5 mV
±0.3 mV
±150.0 µV
±75.0 µV
±50.0 µV
±50.0 µV
±50.0 µV
z±50.0 µV
System Noise (peak, 3 sigma)
1
Single Point
100-Point Average
10.0 mV
1.0 mV
5.0 mV
0.5 µV
2.0 mV
0.2 mV
1.0 mV
0.1 mV
0.5 mV
50.0 µV
0.2 mV
20.0 µV
100.0 µV
10.0 µV
50.0 µV
5.0 µV
20.0 µV
2.0 µV
20.0 µV
2.0 µV
Temperature Drift
Gain Drift (%/°C)
Offset (µV/°C)
±0.03
±25
±0.03
±25
±0.03
±25
±0.03
±25
±0.03
±5
±0.03
±5
±0.03
±5
±0.03
±5
±0.03
±5
±0.03
±5
1
Absolute Accuracy (15 to 35 °C). Absolute accuracy is (voltage reading) x (% of reading) + (offset error) + (system noise). To include the effects of temperature drift outside the range 15 to 25 ˚C, add the term
∆T
x (gain drift) x (range) +
∆T
x (offset drift), where
∆T
is the temperature difference between the module temperature and 15 or 35 ˚C, whichever is smaller. Bandwidth setting is 10 Hz and scan rate for 100-point
averages is 200 scans/s. Excitation is set to zero volts. To calculate the absolute accuracy for the SCXI-1520, visit
ni.com/accuracy.
Complete Accuracy Table, Strain, GF = 2.0, Excitation = 5 V
Module
SCXI-1520
Bridge
Quarter-bridge
Range
±40,000 µε
±7,000 µε
±4,000 µε
±2,500 µε
±1,250 µε
Gain
100
560
1000
1000
1000
Percent of
±0.1
±0.1
±0.1
±0.1
±0.1
Reading
1
System Noise (peak, 3 sigma)
1
Hardware Nulling Range Single Point 100-Point Average
±80,000 µε
±40 µε
±4 µε
±80,000 µε
±7 µε
±2 µε
±80,000 µε
±4 µε
±1 µε
±40,000 µε
±2 µε
±0.5 µε
±20,000 µε
±1 µε
±0.2 µε
Temperature Drift
Gain Drift (%/°C) Offset (µε/°C)
±0.03
±80
±0.03
±16
±0.03
±8
±0.03
±4
±0.03
±2
Half-bridge
Full-bridge
1
Absolute Accuracy (15 to 35 °C). Absolute accuracy is (voltage reading) x (% of reading) + (offset error) + (system noise). To include the effects of temperature drift outside the range 15 to 25 ˚C, add the
term
∆T
x (gain drift) x (range) +
∆T
x (offset drift), where
∆T
is temperature difference between the module temperature and 15 or 35 ˚C, whichever is smaller. Bandwidth setting is 10 Hz and scan rate for
100-point averages is 200 scans/s. To calculate the absolute accuracy for the SCXI-1520, visit
ni.com/accuracy.
Analog Input Characteristics
Number of channels............................ 8
Voltage gain settings .......................... X1 to X1000 with the following
gain settings: 1; 1.15; 1.3; 1.5;
1.8; 2; 2.2; 2.4; 2.7; 3.1; 3.6;
4.2; 5.6; 6.5; 7.5; 8.7; 10; 11.5;
13; 15; 18; 20; 22; 24; 27; 31;
36; 42; 56; 65; 75; 87; 100; 115;
130; 150; 180; 200; 220; 240;
270; 310; 360; 420; 560; 650;
750; 870; 1,000
Input signal ranges ............................. See Complete Accuracy table
Input coupling ..................................... DC
Maximum working voltage ................. Either input should remain
within ±10 V of ground.
Both inputs should be within
±10 V of one another.
Overvoltage protection ....................... ±35 V powered on,
±25 V powered off
Inputs protected.................................. <0...7>
Amplifier Characteristics
Input impedance (DC)..........................
Input bias current................................
Input offset current .............................
Output range ......................................
Output impedance
Parallel............................................
Mux.................................................
Filter
10 Hz
>1 G
±20 nA maximum
±20 nA maximum
±10 V
200
91
NMR at 60 Hz
-62 dB typical
NMR (Normal-Mode Rejection Ratio)
CMRR (Common-Mode Rejection Ratio)
Gain
<20
≥20
CMRR DC to 60 Hz
60 dB
85 dB
Dynamic Characteristics
Multiplexer performance
Module
SCXI-1520
Scan Interval (Per Channel, Any Gain and Multiplexed Mode)
Settle to ±0.0125%
Settle to ±0.006%
Settle to ±0.0015%
3 µs
10 µs
20 µs
Transfer Characteristics
Nonlinearity......................................... Better than 0.02%
Gain error ............................................ ±.35% of setting, +0.1% of
EEPROM value
Offset error
Gain>20........................................... 150 µV maximum
Gain<20........................................... 3 mV maximum
System noise....................................... Complete Accuracy table
Noise RTI, gain=200, 0.1 to 10 Hz...... 2.0 µV
pp
Spot noise RTI, gain=200, 1000 Hz..... 16 nV/ Hz
BUY ONLINE
at
ni.com
or
CALL 800 813 3693 (U.S.)
4
SCXI Universal Strain Gage Input
Filter Characteristics
Lowpass filter type ............................. 4-pole Butterworth
(24 dB octave rolloff)
Lowpass filter settings ....................... 10 Hz, 100 Hz, 1 kHz,
10 kHz, or bypass
Bandwidth, filter bypassed................. -3 dB at 20 kHz
Bridge Completion
1
Half-bridge .......................................... 5 kΩ precision resistor network
internal to module
Quarter-bridge ..................................... Resistor in SCXI-1314 accessory
terminal block
Shunt Calibration
2
Type ....................................................
Resistor ...............................................
Switch resistance ...............................
Switch off leakage..............................
Switch breakdown voltage .................
2 independent points
In terminal block
32
<1 nA
±60 VDC
Track and Hold Characteristics
Hold mode settle time ........................
Interchannel skew...............................
Intermodule skew ...............................
Droop rate ...........................................
1 µs typical
±200 ns typical
±250 ns typical
30 mV/s typical,
100 mV/s maximum
Physical
Dimensions.......................................... 3.0 by 17.2 by 20.3 cm
(1.2 by 6.9 by 8.0 in.)
Analog Input Stability
Recommended warm-up time............. 15 minutes
Gain drift ............................................. ±40 ppm/°C maximum
Offset drift
Gain≥20 .......................................... ±2 µV/°C typical,
±5 µV/°C maximum
Gain<20........................................... ±10 µV/°C typical,
±25 µV/°C maximum
Environment
Operating temperature ....................... 0 to 50 °C
Storage temperature........................... -20 to 70 °C
Relative humidity ................................ 10 to 90% noncondensing
Certifications and Compliances
European Compliance
EMC .................................................... EN 61326 Group I Class A,
10 m, Table 1 Immunity
Safety .................................................. EN 61010-1
Null Compensation Characteristics
Range .................................................. ±4% of excitation voltage,
20,000 counts of resolution
(±80,000 µε, 4 µε resolution
for quarter-bridge, GF = 2.0)
North American Compliance
EMC .................................................... FCC Part 15 Class A using CISPR
Excitation Characteristics
Type .................................................... Constant voltage
Settings ............................................... 0.0 to 10.0 V in
0.625 V increments
Error .................................................... ±20 mV +.3% absolute
±0.1% of EEPROM setting
Short circuit current limit.................... 50 mA minimum
Regulation, no load to 120
load
With remote sense ......................... ±0.003%
Without remote sense.................... ±0.08%
Temperature Drift................................ ±0.005%/°C ±30 µV/C maximum
Noise ................................................... DC to 10 kHz: 200 µV
Remote sense ..................................... Error less than ±0.02%/
of lead resistance, both leads
Protection ............................................ Surge arrestors in parallel
with excitation terminals,
shunt to ground
Australia and New Zealand Compliance
EMC .................................................... AS/NZS 2064.1/2 (CISPR-11)
1
Half-bridge
completion is inside the module and configured under software control.
Quarter-bridge completion resistor is in SCXI-1314 terminal block and socketed. Resistors
shipped with SCXI-1314 are 120
and 350
RN-55 style (0.25 W). Tolerance is ±0.1%.
Temperature coefficient is ±10 ppm/°C max. 2Shunt calibration resistors are in SCXI-1314
terminal block and socketed. Resistors shipped with SCXI-1314 are 100 kΩ RN-55 style
(0.25 W). Tolerance is ±0.1%. Temperature coefficient is ±10 ppm/°C max. For a definition
of specific terms, visit ni.com/glossary.
BUY ONLINE
at
ni.com
or
CALL 800 813 3693 (U.S.)
5
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