Mini-Mac Applicator for Female Flag QD Crimp Terminals
Mini-Mac Applicator
Application Tooling Specification
Mechanical Feed-Front Metal Strip
Order No. 63895-0700
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: Quick Disconnect, Female, Flag, for 0.50-1.00mm² (18-20 AWG) Wire, Accepts 6.35mm (.250") by
0.81mm (.032") Tab Crimp Terminals.
Terminal
Series No.
Terminal
Order No.
Wire Size
Insulation Diameter
Terminal (Max)
IPC/WHMA-A620
mm
In.
mm
In.
Strip Length
mm
In.
94030
AWG mm²
-
1.00
18 0.80
94030-5000 94030-5001
2.60
.102
-
0.80 2.10-2.60 .083-.102
20 0.50
-
0.50
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
6.00-7.00 .236-.276
DEFINITION OF TERMS
STRIP
LENGTH
SEAM
CONDUCTOR
CRIMP
WIRE
INSULATION
CRIMP
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No: ATS-638950700
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
CRIMP SPECIFICATION
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
Wire Size
AWG
-
18
-
20
-
mm
2
1.00
0.80
0.80
0.50
0.50
Conductor
Crimp Width
Crimp Height
Maximum
mm
In.
mm
In.
1.60-1.70 .063-.067 2.35 .093
1.50-1.60 .059-.063 2.35 .093
1.50-1.60 .059-.063 2.35 .093
1.40-1.50 .055-.059 2.35 .093
1.40-1.50 .055-.059 2.35 .093
Insulation
Pull Force
Crimp Width
Minimum
Crimp Height
Maximum
mm
In.
mm
In.
N
Lb.
3.00-3.10 .118-.122 3.45 .136 156.9 35.27
2.90-3.00 .114-.118 3.45 .136 117.7 26.46
2.90-3.00 .114-.118 3.45 .136 117.7 26.46
2.80-2.90 .110-.114 3.45 .136 78.5 17.64
2.80-2.90 .110-.114 3.45 .136 78.5 17.64
94030
*
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638950700
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-0700
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63895-0770
63895-0770
Tool Kit (All “Y” Items)
REF
1
63475-0002
63475-0002
Conductor Punch-2.20pw
1Y
2
63895-0702
63895-0702
Anvil
1Y
3
63476-0002
63476-0002
Insulation Punch-3.20pw
1Y
4
63445-3242
63445-3242
Insulation Anvil
1Y
5
63895-0705
63895-0705
Cut Punch Left
1Y
6
63895-0706
63895-0706
Cut Punch Right
1Y
7
63895-0703
63895-0703
Cut-Off Die-Front
2Y
8
63895-0735
63895-0735
Lifter
1Y
9
63895-0734
63895-0734
Retainer Lifter
1Y
Other Components (Ref. 50750)
10
11-18-5015
60805A122
Front Cover
1
11
11-24-1067
4996-4
Cut Off Plunger Spring
1
12
63443-2310
63443-2310
3.50mm Spacer
1
13
63600-2995
63600-2995
Compression Spring
2
14
63890-0042
63890-0042
Terminal Drag Cover
1
15
63890-0046
63890-0046
Rear Cover
1
16
63890-0866
63890-0866
Collar-6.40 Long
1
17
63895-0731
63895-0731
Guide Cut Punch
1
18
63895-0732
63895-0732
Key 37
1
19
63895-0733
63895-0733
Key 16
1
20
63895-0736
63895-0736
Wire Stop
1
21
63895-0737
63895-0737
Punch Spacer 3.65
1
22
63895-0738
63895-0738
Tooling Washer
1
Frame
23
63801-3201
63801-3201
Top
1
24
63801-3281
63801-3281
Base
1
25
63801-4650
63801-4650
Track
1
Hardware
26
N/A
N/A
M2.5 by 20 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
2**
28
N/A
N/A
M3 by 6 Long SHCS
4**
29
N/A
N/A
M4 by 12 Long BHCS
2**
30
N/A
N/A
M4 by 50 Long SHCS
2**
31
N/A
N/A
M8 by 35 Long BHCS
1**
32
N/A
N/A
2.5mm by 8 Lg Roll Pin
3**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638950700
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Assembly Drawing
29
23
15
21
3
22
31
28 (2)
14
7
11
32
24
2
4
9
30
(2)
20
26
(2)
17
(2)
32
18
19
27
(2)
Figure 1
12
25
7
13
(2)
5
6
1
16
28 (2)
8
10
23
Doc No: ATS-638950700
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that
all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting.
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638950700
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 5 of 5
